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Increasing the hydroforming knowledge base Tube hydroforming has become a viable economic alternative to various stamping and welding processes in automotive applications. Controlling two-stroke engine emissions With the constant rich operation of two-stroke engines, common design criteria for three-way catalysts fail. DaimlerChrysler technical symposium A year after the merger that created the new corporation, engineers from both groups came together to present a unified technical symposium to review the future direction of the new organization. Here are some highlights of the more significant technical developments. Vertical complex-shape headlamp reflectors Another improvement in lighting technology gives designers increased flexibility in vehicle appearance with no loss in lighting performance. Advances in static and dynamic exhaust system seating Major redesign, combined with minor improvements in simple details, returns significant benefits in sealing.

Chrysler sees the ICE future The three-year, $30 million Multi-fuel Multiair R&D program with the U.S. DOE is nearing completion. Here's what Chrysler Powertrain engineers have learned as they try to achieve a 25% fuel-efficiency gain. Counteracting cyber-attacks As vehicle systems become more complex and interact with more internal and external elements, the potential for outside intrusion and tampering increases for both vehicles and the transportation infrastructure. Kia moves upscale with 2014 Cadenza The all-new premium sedan is the Korean automaker's 'most technologically advanced' vehicle ever on U.S. roadways. 2014 Corvette: 460 hp, 30 mpg, 1 g, $52,000 No other sports car can match the C7's combination of performance, value, and overall efficiency. Chief Engineer Tadge Juechter provides insight on executing a masterpiece.

Managing software growth An increased emphasis on modeling and autocoding makes it easier to add software-based features and functions, driving a sea change in the way complex automotive systems are designed. Going beyond Bin 5 and Euro 5 An early look at some of the emissions-control and aftertreatment technologies and tools aimed at helping automakers meet future U.S. and European regulations. Finding flexibility Although automation is important to achieving flexibility, manufacturers cannot neglect product design, manufacturing processes, and personnel. Looking for a little help Automotive companies increasingly look outside, offshore to get complex designs finished quickly. The autonomous future Like it or not, cars that drive themselves are on the horizon. Will you trade control for safety? Dodge Ram A keen focus on fuel economy centers on improved aerodynamics, powertrain efficiency, and weight-reducing technologies.

Cadillac CTS GM's all-new global sports sedan makes no excuses in chassis dynamics, body integrity, powertrain performance, premium materials, and overall craftsmanship. Taking control of hybrids Software must monitor and manage many parameters while coordinating the complex operations of the engine, electric motors, and batteries. LIghter, faster, lower cost Ducati's top engineer brought a "maniacal" approach to developing the 1098 superbike. Diesels' brave new year Lean-NOx catalysts, closed-loop cylinder pressure sensing, and homogenous combustion are making "50-states" diesels a reailty. Behind the curtain AEI takes an in-depth look at how the designers and engineers at General Motors took the company's trio of new crossover SUVs from sketchbook to road. Engineering from everywhere With future growth in car and truck sales coming mainly from emerging markets, companies are realigning their engineering operations accordingly.

Software shifts into automatic mode Automatic code generation is speeding up development and helping to improve automotive system reliability. Coming out party Plastics abound inside vehicles, but they are increasingly finding new applications outside the cockpit thanks to a heavy push for lightweight solutions. Cutting emissions down to size While the long-term future may deliver an efficient alternative to the internal-combustion engine, a few UK-led projects are tackling short-to medium-term solutions for improving engine-out emissions and efficiency of gasoline and diesel engines.

Speed is king Motorsports offers automakers a fast way to develop new technologies and quick-thinking engineers. This article explores how DaimlerChrysler, Ford, and General Motors approach motorsports as an engineering tool. Electronics: changing the shape of the automobile The decisions made by the automotive industry the next few years will forever change the shape of the automobile. The electronic technologies to improve fuel economy, increase passenger safety, lower emissions, and improve reliability are evolving quickly, but because of their cost the exact timeframe for their implementation is undecided. Chevrolet Corvette The Z06 is the big news for 2001, the new model having a high-output 5.7-L LS6 V8 developed by GM Powertrain. Innovation meets the mid-size segment The 2001 Chrysler Sebring and Dodge Stratus offer more power, enhanced NVH characteristics, and improved safety. Third-generation M3 The all-new high-performance M3 coupe debuts in North America.

Ultracapacitors charge ahead The limitations of current energy-storage solutions could encourage consideration of these alternative solutions, but more engineering work needs to be done to reduce costs. Technology for all Automotive industry executives expect high-end technologies, once considered only for inclusion in luxury cars, to increasingly make their way into entry- and mid-level vehicles in the very near future. Convergence continues A lot of automotive electronics ground has been covered at the Convergence conferences past, and there's more to come at this year's show in October. Fueling the next generation As hydrogen joins the battle for automotive power with gasoline and diesel, the future could be more choices rather than one winner.

A sense of safety Engineers are looking to combine radars of different ranges, cameras, and sophisticated controls to prevent collisions. Priming the green-car pump In a "perfect storm of opportunity," billions of dollars in federal funding are flowing toward next-generation, made-in-the-U.S. hybrid and electric-vehicle technology. Re-engineering the auto engineer The electrification of the vehicle is boosting demand for engineers with new competencies and skill sets. In Part 1 of this special two-part feature series, AEI examines why the industry needs to encourage and develop its most critical resource-people. Aerodynamics soar Automakers toil to minimize drag and maximize fuel economy.

GM's hybrid SUVs: AEI's Best Engineered Vehicles for 2008 The Chevrolet Tahoe Hybrid and GMC Yukon Hybrid get up to 50% better city and 30% better combined fuel economy while still delivering comparable performance thanks to a thorough vehicle re-engineering and an industry-first 2-mode hybrid-powertrain. Bright outlook for diagnostics Telematics will augment more sophisticated data gathering, but challenges are many. Second-generation biodiesels As traditional fuels become more expensive and scarce, the biofuels industry is scrambling to develop more sustainable sources from nonfood agriculture. Global Viewpoints: North America In this special section, some of the North American automotive industry's top executives discuss the latest trends and their strategies for game-changing vehicle engineering and development.

Spoilt for choice The auto industry's options list includes biofuels, hydrogen, hybrids, fuel cells, and batteries--but will it be all, or nothing at all? Moving eastward The automotive industry spreads and grows, suppliers move to east Europe, environmental issues are crucial--and the companies survive that get everything right. Hands-on solution to reduce emissions Literally driving the environmental necessities home may support technology in engines old and new. Cutting emissions: more answers than questions The European auto industry is struggling with alternative fuels and emissions reduction programs, but potential solutions are many and varied--any may become even more so. Hydrogen, the IC engine, and the future It may be the fuel of the future, but views vary about how hydrogen should be used.

Finding the right niche As technology, politics, and OEMs struggle to achieve environmental cohesion, small and niche companies are determined to ride out the maelstrom with their ability to adapt, react, succeed, and survive. Jaguar and Land Rover shift Access to technology and engineering takes center stage as the two brands transition from one giant parent to another as Tata takes over from Ford. Aston Martin bonds The company is developing closer ties with Tier 1 suppliers in its new role as an independent. Bentley has secret CO2 plans The company wants to combine luxury and high-performance hallmarks with massive cuts in emissions. Lotus small and manueverable The engineering arm's technology menu--including lightweight, small engines, and high performance--is being sampled across the world. Porsche looks to the future Gasoline hybrid technology, convergence potential, and diesels could be in store for the company.

NAIAS technical highlights The industry kicked off what many are calling the Year of the Car at the North American International Auto Show in January. Cars and car-based crossovers took center stage, with many of the new models being derived from flexible architecture that will spawn many distinct products. High-performance hybrids Hybrid-electric technology is growing beyond economy cars to boost performance for luxury and sports cars and trucks. Toyota Prius: Best Engineered Vehicle for 2004 The second-generation gasoline/electric hybrid provides a larger and more versatile mid-size interior and sginificantly improves upon its pioneering predecessor in terms of performance, efficiency, emissions, and consumer appeal. AEI Tech 2004 Awards The new editors of Automotive Engineering International highlight some of the innovative new products and technologies on exhibit at the SAE 2004 World Congress based on the latest information provided by suppliers.

Internal combustion: the next generation Homogenous combustion promises to many diesel efficiency and torque with the refinement and emissions benefits of gasoline power--but challenges remain. Testing for the future Providers beef up facilities to provide clients with additional capacity and invest in new tools for greater performance. Assembly required OEMs and suppliers are struggling to build new strategies and strengthen existing systems for improved global supply-chain management in an effort to reduce costs. Change is in the air (and on the ground) Chrysler, undergoing a transformation of its own, helps shed light on issues facing the evolving automotive industry at the SAE 2008 World Congress.

Cars become more understanding Software and hardware advances are enabling voice-recognition technologies to rise to industry challenges. Wanted: Broader knowledge, new skills Continuous learning is a must for engineers to meet greater technology and productivity challenges -- and boost their own marketability. Seeing green Environmental and cost benefits are driving the auto industry to adopt materials derived from renewable sources such as soybeans and corn. Searching for fossil-fuel alternatives Future engine and drivetrain programs at Volkswagen are focused on alternative fuels and radical changes to engine combustion, but the battery may yet provide the light at the end of the technology tunnel. Emissions rules keep labs humming As long as there are regulations, engineers and technicians will be busy running tests in laboratories.

Airing on the side of innovation Lucid Motors' home-grown innovations are leading the pace in electrification. Top engineers tell how and why they're building a benchmark with the new Air EV. Keeping combustion in the conversation The world needs ICEs to stick around - here's how. Engineering a 'Maverick' hybrid transmission Ford Powertrain engineers marry their new in-house electric machine with the proven HF45 transmission - under aggressive vehicle program timing. Driving electrified powertrain systems design Drive System Design punches beyond its weight class in meeting customer needs for electrified powertrain systems engineering services. DSD's North American chief Jon Brentnall explains.

Extending the ICE age Future vehicle propulsion is not a single-solution challenge. Top engineers take Automotive Engineering into the next combustion-engine frontier. FCA's Micky Bly amping up electrification New powertrain boss Micky Bly and his team are building an advanced propulsion-strategy roadmap that includes at least one more ICE development cycle. Ford's Dave Filipe has some powerful choices to make These are interesting days for those managing global propulsion portfolios, but Ford's powertrain lead says a smart team has him relishing the challenges. GM's Ken Morris lives the pace of the powertrain revolution The purview of GM's VP of global product integrity includes the rapidly-shifting landscape of powertrain engineering. Hyundai's John Juriga optimizing ICE and fuels Hyundai is building on its lean-combustion knowledge in a DoE-sponsored collaborative program with MTU and Phillips 66.

Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.

AEI Best Engineered Vehicle 2010- Ford Taurus The readers and editors have selected the most significant vehicle of the year. Ford attacks premium sedan segment with all the technology it can muster. Focused on fuel economy Technology is only part of the solution for reducing vehicle energy consumption. In part 2 of AEI's Fuel Efficiency series, vehicle engineers explain why driver behavior is also a key factor. No stopping safety system advances Engineers are focusing on active systems intergration, especially with radars and cameras, more centralized processing, and silicon germanium for 77- GHz systems. Shedding pounds on a magnesium diet Tough CAFE standards are pushing automakers to consider using more lightweight magnesium rather than aluminum, steel, or plastics.

Focused on fuel economy Optimizing vehicle fuel efficiency takes a combination of engineering solutions and driver behavior. In part one of his two-part series, AEI examines the technologies being employed. Part two, coming in the April 6 print edition, discusses drivers' impact on higher mpg. Sound engineering Engineers using advanced tools create the sound of today's vehicles. Collaboration, innovation on the agenda The SAE 2010 World Congress, with the theme "Ecollaboration: engage. exchange. excel," will be held April 13-15, 2010, at Cobo Center in Detroit, MI. With this theme, host company Ford is calling for collaboration as a way to develop innovative solutions to overcome economic and environmental challenges. Speaking of controls Voice recognition has made big strides, but intergrating it into a seamless human-machine interface is a huge challenge.

Back to the future- the Honda way In a far-ranging discussion, the company's President of R&D opens the curtains a little on the inner workings of research and development from the CVCC engine to the new two-motor hybrid system. Mazda takes off "Skyactiv-ward" Senior Managing Executive Officer Hirotaka Kanazawa, whi is in charge of R&D, discusses the Skyactiv package of technologies that he hopes will lift the company's eco prospects. Chrysler pushes ICE limits with Multi-fuel, MultiAir R&D program Chrysler Powertrain engineers, in a collaborative research program with the U.S. Department of Energy, aim to squeeze a lot more efficiency out of the good old internal combustion engine. No longer a blip on the screen Luxury vehicles have used radar for years, but now systems are poised to enter the mainstream as safety demands rise and costs come down.