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Training / Education

Nickel Metal Hydride (NiMH) Hybrid Battery Systems

Anytime

This course from SAE International training partner, FutureTech*, is a MUST for everyone servicing hybrid vehicles. Nickel metal hydride (NiMH) battery systems continue primary battery technology in hybrid vehicles and have been since the 2000 model year.  If a technical professional doesn't know the fundamentals of NiMH operation it is impossible for them to perform a solid diagnosis or repair.  This course will concentrate on the NiMH technology, how it performs as it ages, how it can effect vehicle performance and fuel economy, and how to test it by using a scan tool.

Training / Education

Additive Manufacturing Bundle

Anytime

Many companies are starting to recognize the benefits additive manufacturing (AM) offers in terms of speed, simplicity, reliability, and cost. Additive manufacturing is a process in which a three-dimensional computer model design s built into a physical object by joining thin layers of material. AM is a versatile field that encompasses a variety of methods, materials, and applications. The one-hour courses in this bundle explain the fundamental concepts of additive manufacturing, including the main principles behind AM and the safety precautions to take during the process.

Training / Education

Introduction to Cooling Airflow Systems Web Course RePlay

Anytime

Vehicle functional requirements, diesel emission regulations, and subsystem thermal limits all have a direct impact on the design of a powertrain cooling airflow system. Severe duty cycles, minimal ram air, fouling, and sometimes unconventional package layouts present unique challenges to the designer. This course introduces many airflow integration issues and vehicle-level trade-offs that effect system performance and drive the design. The goal of this course is to introduce engineers and managers to the basic principles of diesel cooling airflow systems for commercial and off-road vehicles.

Training / Education

AS7489: Aerospace Coating Fundamentals for ACAS Personnel

Anytime

This introductory AS7489 certification course provides both new and tenured aerospace coatings application specialists (ACAS) with technical training on safety and engineering compliance. Topics specific to the successful preparation and coatings application of aircraft substrates will be the central focus. This course is approved by Probitas Authentication and the successful completion of this course fulfills the training requirements for SAE AS7489 ACAS Course I Certification.

Training / Education

Electrodes to Cells

Anytime

This course explains how a lithium-ion cell can be designed, sized, and produced for a specific capacity and energy. The key steps in the selection and production of the main components of the cell, i.e. electrodes, separator, and electrolyte, are discussed. The slurry formulation, mixing, coating, drying, calendaring, cutting, stacking, electrolyte formulation/injection, sealing/packing, and formation cycles are detailed both in terms of machineries and the processing parameters.

Training / Education

Adhesives Bundle

Anytime

Manufacturers increasingly rely on adhesives to assemble a variety of products, such as cars, computers, furniture, and toys. An adhesive is a substance used to join two or more materials. Adhesive bonding is the process of placing an adhesive between two surfaces, or substrates, and allowing it to harden, or cure. Structural adhesives are most commonly used in adhesive bonding, since they can easily withstand heavy loads. Epoxies, anaerobics, acrylics, silicones, urethanes, and cyanoacrylates are commonly used structural adhesives. These courses explain the fundamental concepts of adhesive bonding as they apply to product assembly.

Training / Education

Introduction to Design of Experiments (DOE) for Engineers

Anytime

Design of Experiments (DOE) is a methodology that can be effective for general problem solving, as well as for improving or optimizing product design and manufacturing processes. Specific applications of DOE include, but are not limited to, identifying root causes to quality or production problems, identifying optimized design and process settings, achieving robust designs, and generating predictive math models that describe physical system behavior. This introductory eLearning course provides an example scenario to give learners the opportunity to discover situations that may warrant a designed experiment.

Training / Education

Design of Experiments (DoE) for Engineers

Anytime

How do you determine the root cause of a problem or identify which variable settings will make the product or process more "robust"? What if you need to gain a better understanding of a complicated system? Can you identify which variables most affect performance and obtain a well-correlated regression equation that explains how those selected system variables and their interactions affect performance?   Design of Experiments (DOE) is an excellent, statistically based tool used to address and solve these questions in the quickest, least expensive, and most efficient means possible.

Training / Education

Principles of Metallurgy

Anytime

This online course teaches the basic microscopic structures present inside of metals, how these structures and metal composition influence metal strength, and how these structures can be modified using common manufacturing processes to obtain specific mechanical properties. Several examples are presented to demonstrate how common alloying and manufacturing methods are used to modify the microscopic structures and properties of metals. It includes twelve modules that are five to 25 minutes in length, followed by a quiz.

Training / Education

Introduction to Hybrid Electric Vehicle Systems

Anytime

Hybrid Electric Vehicle (HEV) models currently populating the vehicle electrification landscape indicate their dominance in the market. Although electric, plug-in, and fuel cell vehicles are making inroads in the market, the HEV stands as the market leader in adoption, and manufacturers have no plans on diminishing HEV production. HEV powertrain operation is totally different from the traditional vehicle. It is essential to understand the various operating modes and how failure modes in the hybrid system affect its operation.

Training / Education

High Voltage Vehicle Safety Systems

Anytime

This four-part course from SAE training partner FutureTech* is most beneficial if completed before servicing hybrid, plug-in and electric vehicles. These vehicles contain high voltage DC and AC safety systems that are monitored by vehicle systems controllers that will maintain a safety barrier between the vehicle operator and the vehicle body/chassis to mitigate the possibility of electrical shock. This presentation will provide the technical information and background to know how these systems operate and affect vehicle operation and driveability.

Training / Education

High Voltage Safety and PPE

Anytime

High Voltage Safety & PPE (Personal Protection Equipment) is a necessary and important course to complete when planning to diagnose or repair hybrid or electric vehicles. This eLearning course, from SAE training partner FutureTech* will provide information on how to test high voltage gloves, when and where to send high voltage gloves for periodic testing, and how to safely use the proper test equipment for measuring high voltage components in live and disabled high voltage systems.

Training / Education

Overview of AS6500, Manufacturing Management Program

Anytime

Poor manufacturing management can lead to cost overruns, schedule delays, and quality problems. In response, the SAE G-23 Manufacturing Management Committee developed and published AS6500, Manufacturing Management Program. The standard requires proven manufacturing management practices with the goal of delivering affordable and capable systems. It is applicable to all phases of a system acquisition life cycle and may be specified in a contract on any program with manufacturing content. This eLearning course addresses AS6500, why the standard was created, and how it relates to other SAE standards.

Training / Education

Introduction to Airframe Engineering Design for Manufacturing, Assembly and Automation

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. Why is a design for manufacturing, assembly and automation so important? This introductory course on airframe engineering will cover the importance of design for manufacturing, assembly and automation in aerospace. It will review what the key drivers are for a “good” design and some of the key points for manufacturing and assembly of aircraft components. It will look at how an engineer can combine traditional technologies with new, cutting-edge technologies, to determine the best scenario for success.

Training / Education

Design for Manufacturing & Assembly (DFM/DFA)

2024-05-13

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes. Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes. In this two-day course, you will not only learn the Boothroyd Dewhurst Method, you will actually apply it to your own product design!

Training / Education

Metal Forming

This course covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet-metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process.

Training / Education

Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes.  Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes.  This course will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.

Training / Education

Fundamentals of Threaded Fasteners

Fastener experts believe that upwards of 95% of all fastener failures are the result of either the wrong fastener for the job or improper installation. Improper installation or incorrect fastener selection can result in catastrophic loss or damage. Learn how to avoid issues by getting the answers in this course.

Training / Education

Systems Engineering for Prognostics and Health Management (PHM) Systems

Most complex systems are moving toward a “smart” solution, with automated methods for identifying and diagnosing problems. This course will explore how efficient system scan be designed in an effective manner to ensure that they meet performance requirements. Because predictive maintenance is important to the aerospace industry, this course will address systems engineering (SE), review prognostic health management (PHM), and explain how you can utilize them to obtain a better system. Additionally, it will address requirements management; model-based design; and verification and validation.

Training / Education

AS13100 and RM13004 Design and Process Failure Mode and Effects Analysis and Control Plans

2024-07-03

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. In the Aerospace Industry there is a focus on Defect Prevention to ensure that quality goals are met. Failure Mode and Effects Analysis (PFMEA) and Control Plan activities are recognized as being one of the most effective, on the journey to Zero Defects. This two-day course is designed to explain the core tools of Design Failure Mode and Effects Analysis (DFMEA), Process Flow Diagrams, Process Failure Mode and Effects Analysis (PFMEA) and Control Plans as described in AS13100 and RM13004.