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Technical Paper

Using Artificial Neural Networks for Representing the Air Flow Rate through a 2.4 Liter VVT Engine

2004-10-25
2004-01-3054
The emerging Variable Valve Timing (VVT) technology complicates the estimation of air flow rate because both intake and exhaust valve timings significantly affect engine's gas exchange and air flow rate. In this paper, we propose to use Artificial Neural Networks (ANN) to model the air flow rate through a 2.4 liter VVT engine with independent intake and exhaust camshaft phasers. The procedure for selecting the network architecture and size is combined with the appropriate training methodology to maximize accuracy and prevent overfitting. After completing the ANN training based on a large set of dynamometer test data, the multi-layer feedforward network demonstrates the ability to represent air flow rate accurately over a wide range of operating conditions. The ANN model is implemented in a vehicle with the same 2.4 L engine using a Rapid Prototype Controller.
Technical Paper

The Effects of CO, H2, and C3H6 on the SCR Reactions of an Fe Zeolite SCR Catalyst

2013-04-08
2013-01-1062
Selective Catalytic Reduction (SCR) catalysts used in Lean NOx Trap (LNT) - SCR exhaust aftertreatment systems typically encounter alternating oxidizing and reducing environments. Reducing conditions occur when diesel fuel is injected upstream of a reformer catalyst, generating high concentrations of hydrogen (H₂), carbon monoxide (CO), and hydrocarbons to deNOx the LNT. In this study, the functionality of an iron (Fe) zeolite SCR catalyst is explored with a bench top reactor during steady-state and cyclic transient SCR operation. Experiments to characterize the effect of an LNT deNOx event on SCR operation show that adding H₂ or CO only slightly changes SCR behavior with the primary contribution being an enhancement of nitrogen dioxide (NO₂) decomposition into nitric oxide (NO). Exposure of the catalyst to C₃H₆ (a surrogate for an actual exhaust HC mixture) leads to a significant decrease in NOx reduction capabilities of the catalyst.
Technical Paper

The Effect of Transfer Port Geometry on Scavenge Flow Velocities at High Engine Speed

1996-02-01
960366
2-D LDV measurements were performed on two different cylinder designs in a fired two-stroke engine running with wide-open throttle at 9000 rpm. The cylinders examined were one with open transfer channels and one with cup handle transfer channels. Optical access to the cylinder was achieved by removing the silencer and thereby gain optical access through the exhaust port. No addition of seeding was made, since the fuel droplets were not entirely vaporized as they entered the cylinder and thus served as seeding. Results show that the loop-scavenging effect was poor with open transfer channels, but clearly detectable with cup handle channels. The RMS-value, “turbulence”, was low close to the transfer ports in both cylinders, but increased rapidly in the middle of the cylinder. The seeding density was used to obtain information about the fuel concentration in the cylinder during scavenging.
Technical Paper

Simulation of HCCI – Addressing Compression Ratio and Turbo Charging

2002-10-21
2002-01-2862
This paper focuses on the performance and efficiency of an HCCI (Homogenous Charge Compression Ignition) engine system running on natural gas or landfill gas for stationary applications. Zero dimensional modeling and simulation of the engine, turbo, inlet and exhaust manifolds and inlet air conditioner (intercooler/heater) are used to study the effect of compression ratio and exhaust turbine size on maximum mean effective pressure and efficiency. The extended Zeldovich mechanism is used to estimate NO-formation in order to determine operation limits. Detailed chemical kinetics is used to predict ignition timing. Simulation of the in-cylinder process gives a minimum λ-value of 2.4 for natural gas, regardless of compression ratio. This is restricted by the NO formation for richer mixtures. Lower compression ratios allow higher inlet pressure and hence higher load, but it also reduces indicated efficiency.
Technical Paper

Scavenging Flow Velocity in Small Two-Strokes at High Engine Speed

1995-09-01
951789
2D-LDV-measurements were made on the flow from one transfer channel into the cylinder in a small two-stroke SI engine. The LDV measuring volume was located just outside the transfer port. The engine was a carburetted piston-ported crankcase compression chainsaw engine and it was run with wide open throttle at 9000 RPM. The muffler was removed to enable access into the cylinder. No additional seeding was used; the fuel and/or oil was not entirely vaporized as it entered the cylinder. Very high velocities (-275 m/s) were detected in the beginning of the scavenging phase. The horizontal velocity was, during the whole scavenging phase, higher than the vertical.
Technical Paper

Reed Valve Evaluation and Selection for the Compressor Cylinder in Double Compression Expansion Engine (DCEE) Concept

2021-04-06
2021-01-0397
This paper shows the potential benefits of implementing four configurations of reed valves at the inlet of the two-stroke compressor used in the double compression expansion engine (DCEE) concept or 8-stroke engines over the conventional poppet valves used in 4-stroke internal combustion engines. To model the reed and poppet valve configurations, the discharge coefficient was estimated from RANS computational fluid dynamics simulations using ANSYS Fluent 2020 R1, with a pressure difference up to 0.099 bar. The calculated discharge coefficients for each case were then fed in a zero-one dimension model using GT-Power to understand the valve performance i.e. the volumetric efficiency of the compressor cylinder and the mean indicated pressure during the compression process at 1200 rpm.
Technical Paper

Particle Image Velocimetry Flow Measurements and Heat-Release Analysis in a Cross-Flow Cylinder Head

2002-10-21
2002-01-2840
A specially designed cylinder head, enabling unthrottled operation with a standard cam-phasing mechanism, was tested in an optical single-cylinder engine. The in-cylinder flow was measured with particle image velocimetry (PIV) and the results were compared with heat release and emission measurements. The article also discusses effects of residual gas and effective compression ratio on heat-release and emissions. The special design of the cylinder head, with one inlet and one exhaust valve per camshaft, made it possible to operate the engine unthrottled at part load. Cam phasing led to late inlet valve closing, but also to increased valve overlap. The exhaust valve closing was late in the intake stroke, resulting in high amounts of residual gases. Two different camshafts were used with late inlet valve closing. One of the camshafts had shorter valve open duration on the phased exhaust cam lobe.
Technical Paper

Modeling HCCI Combustion With High Levels of Residual Gas Fraction - A Comparison of Two VVA Strategies

2003-10-27
2003-01-3220
Adjusting the Residual Gas Fraction (RGF) by means of Variable Valve Actuation (VVA) is a strong candidate for controlling the ignition timing in Homogeneous Charge Compression Ignition (HCCI) engines. However, at high levels of residual gas fraction, insufficient mixing can lead to the presence of considerable temperature and composition variations. This paper extends previous modeling efforts to include the effect of RGF distribution on the onset of ignition and the rate of combustion using a multi-dimensional fluid mechanics code (KIVA-3V) sequentially with a multi-zone code with detailed chemical kinetics. KIVA-3V is used to simulate the gas exchange processes, while the multi-zone code computes the combustion event. It is shown that under certain conditions the effect of composition stratification is significant and cannot be captured by a single-zone model or a multi-zone model using only temperature zones.
Technical Paper

Low Load Limit Extension for Gasoline Compression Ignition Using Negative Valve Overlap Strategy

2018-04-03
2018-01-0896
Gasoline compression ignition (GCI) is widely studied for the benefits of simultaneous reduction in nitrogen oxide (NOX) and soot emissions without compromising the engine efficiency. Despite this advantage, the operational range for GCI is not widely expanded, as the auto-ignition of fuel at low load condition is difficult. The present study aims to extend the low load operational limit for GCI using negative valve overlap (NVO) strategy. The engine used for the current experimentation is a single cylinder diesel engine that runs at an idle speed of 800 rpm with a compression ratio of 17.3. The engine is operated at homogeneous charge compression ignition (HCCI) and partially premixed combustion (PPC) combustion modes with the corresponding start of injection (SOI) at −180 CAD (aTDC) and −30 CAD (aTDC), respectively.
Technical Paper

Load Control Using Late Intake Valve Closing in a Cross Flow Cylinder Head

2001-09-24
2001-01-3554
A newly developed cross flow cylinder head has been used for comparison between throttled and unthrottled operation using late intake valve closing. Pressure measurements have been used for calculations of indicated load and heat-release. Emission measurements has also been made. A model was used for estimating the amount of residual gases resulting from the different load strategies. Unthrottled operation using late intake valve closing resulted in lower pumping losses, but also in increased amounts of residual gases, using this cylinder head. This is due to the special design, with one intake valve and one exhaust valve per camshaft. Late intake valve closing was achieved by phasing one of the camshafts, resulting in late exhaust valve closing as well. With very late phasing - i.e. low load - the effective compression ratio was reduced. This, in combination with high amount of residual gases, resulted in a very unstable combustion.
Technical Paper

Laser Sheet Droplet Concentration Measurements in a High Speed Two-Stroke Engine

1997-10-27
978494
Laser sheet droplet illumination was used to visualize the concentration of fuel droplets over the piston top area. Four different cylinder designs were examined: Open transfer channels and three types of cup handle transfer channels. Optical access to the scavenging area of the engine was achieved by removing the silencer and use a window in the top of the engine. The engines were run at their rated speeds: 9000 rpm for three of the engines and 5800 rpm for one of them. Images of the concentration patterns were captured at various crank positions, −20, −10, 0, 10, 20, 30 Crank Angle Degrees (CAD) from Bottom Dead Center (BDC). Results show that the concentration of fuel droplets is higher close to the back wall of the cylinder with cup handle transfer channels. Late in the scavenging phase, the concentration pattern is more spread over the entire cylinder area, for all types of transfer channels.
Technical Paper

Influence of Inlet Temperature and Hot Residual Gases on the Performances of a Mini High Speed Glow Plug Engine

2006-11-13
2006-32-0057
Nowadays the power supplying systems have a fundamental importance for all small and portable devices. For low power applications, there are two main ways for producing power: electrochemical batteries and mini engines. Even though in recent years many developments have been carried out in improving the design of batteries, the energy density of 1MJ/kg seems to be an asymptotic value. If the energy source is a hydrocarbon fuel, whose energy density is 46 MJ/kg, with an overall efficiency of only 2.5 % it is possible to surpass the electrochemical batteries. On the other hand, having a mini engine, as energy source, implies three main problems: vibrations, noise and emissions. A light (230 g) model airplane engine with a displacement volume of 4.11 cm3 and a geometrical compression ratio of 13.91 has been studied. The work carried out in this paper can be divided basically in three parts.
Technical Paper

HCCI Heat Release Data for Combustion Simulation, Based on Results from a Turbocharged Multi Cylinder Engine

2010-05-05
2010-01-1490
When simulating homogenous charge compression ignition or HCCI using one-dimensional models it is important to have the right combustion parameters. When operating in HCCI the heat release parameters will have a high influence on the simulation result due to the rapid combustion rate, especially if the engine is turbocharged. In this paper an extensive testing data base is used for showing the combustion data from a turbocharged engine operating in HCCI mode. The experimental data cover a wide range, which span from 1000 rpm to 3000 rpm and engine loads between 100 kPa up to over 600 kPa indicated mean effective pressure in this engine speed range. The combustion data presented are: used combustion timing, combustion duration and heat release rate. The combustion timing follows the load and a trend line is presented that is used for engine simulation. The combustion duration in time is fairly constant at different load and engine speeds for the chosen combustion timings here.
Technical Paper

Effect of Exhaust Valve Timing on Gasoline Engine Performance and Hydrocarbon Emissions

2004-10-25
2004-01-3058
Despite remarkable progress made over the past 30 years, automobiles continue to be a major source of hydrocarbon emissions. The objective of this study is to evaluate whether variable exhaust valve opening (EVO) and exhaust valve closing (EVC) can be used to reduce hydrocarbon emissions. An automotive gasoline engine was tested with different EVO and EVC timings under steady-state and start-up conditions. The first strategy that was evaluated uses early EVO with standard EVC. Although exhaust gas temperature is increased and catalyst light-off time is reduced, the rapid drop in cylinder temperature increases cylinder-out hydrocarbons to such a degree that a net increase in hydrocarbon emissions results. The second strategy that was evaluated uses early EVO with early EVC. Early EVO reduces catalyst light-off time by increasing exhaust gas temperature and early EVC keeps the hydrocarbon-rich exhaust gas from the piston crevice from leaving the cylinder.
Technical Paper

Crank Angle Resolved HC-Detection Using LIF in the Exhausts of Small Two-Stroke Engines Running at High Engine Speed

1996-10-01
961927
In order to separate the HC-emissions from two-stroke engines into short-circuit losses and emissions due to incomplete combustion, Laser Induced Fluorescence (LIF) measurements were performed on the exhaust gases just outside the exhaust ports of two engines of different designs. The difference between the two engines was the design of the transfer channels. One engine had “finger” transfer channels and one had “cup handle” transfer channels. Apart from that they were similar. The engine with “finger” transfer channels was earlier known to give more short-circuiting losses than the other engine, and that behavior was confirmed by these measurements. Generally, the results show that the emission of hydrocarbons has two peaks, one just after exhaust port opening and one late in the scavenging phase. The spectral information shows differences between the two peaks and it can be concluded that the latter peak is due to short-circuiting and the earlier due to incomplete combustion.
Journal Article

Comparison of Negative Valve Overlap (NVO) and Rebreathing Valve Strategies on a Gasoline PPC Engine at Low Load and Idle Operating Conditions

2013-04-08
2013-01-0902
Gasoline partially premixed combustion (PPC) has the potential of high efficiency and simultaneous low soot and NOx emissions. Running the engine in PPC mode with high octane number fuels has the advantage of a longer premix period of fuel and air which reduces soot emissions. The problem is the ignitability at low load and idle operating conditions. In a previous study it was shown that it is possible to use NVO to improve combustion stability and combustion efficiency at operating conditions where available boosted air is assumed to be limited. NVO has the disadvantage of low net indicated efficiency due to heat losses from recompressions of the hot residual gases. An alternative to NVO is the rebreathing valve strategy where the exhaust valves are reopened during the intake stroke. The net indicated efficiency is expected to be higher with the rebreathing strategy but the question is if similar improvements in combustion stability can be achieved with rebreathing as with NVO.
Journal Article

Comparison of Different Boosting Strategies for Homogeneous Charge Compression Ignition Engines - A Modeling Study

2010-04-12
2010-01-0571
Boosted Homogeneous Charge Compression Ignition (HCCI) has been modeled and has demonstrated the potential to extend the engine's upper load limit. A commercially available engine simulation software (GT-PowerÖ) coupled to the University of Michigan HCCI combustion and heat transfer correlations was used to model a 4-cylinder boosted HCCI engine with three different boosting configurations: turbocharging, supercharging and series turbocharging. The scope of this study is to identify the best boosting approach in order to extend the HCCI engine's operating range. The results of this study are consistent with the literature: Boosting helps increase the HCCI upper load limit, but matching of turbochargers is a problem. In addition, the low exhaust gas enthalpy resulting from HCCI combustion leads to high pressures in the exhaust manifold increasing pumping work. The series turbocharging strategy appears to provide the largest load range extension.
Technical Paper

Assessment of Alternative Strategies for Reducing Hydrocarbon and Carbon Monoxide Emissions from Small Two-Stroke Engines

1996-02-01
960743
Five small two-stroke engine designs were tested at different air/fuel ratios, under steady state and transient cycles. The effects of combustion chamber design, carburetor design, lean burning, and fuel composition on performance, hydrocarbon and carbon monoxide emissions were studied. All tested engines had been designed to run richer than stoichiometric in order to obtain satisfactory cooling and higher power. While hydrocarbon and carbon monoxide emissions could be greatly reduced with lean burning, engine durability would be worsened. However, it was shown that the use of a catalytic converter with acceptably lean combustion was an effective method of reducing emissions. Replacing carburetion with in-cylinder fuel injection in one of the engines resulted in a significant reduction of hydrocarbon and carbon monoxide emissions.
Journal Article

An In-Cycle based NOx Reduction Strategy using Direct Injection of AdBlue

2014-10-13
2014-01-2817
In the last couple of decades, countries have enacted new laws concerning environmental pollution caused by heavy-duty commercial and passenger vehicles. This is done mainly in an effort to reduce smog and health impacts caused by the different pollutions. One of the legislated pollutions, among a wide range of regulated pollutions, is nitrogen oxides (commonly abbreviated as NOx). The SCR (Selective Catalytic Reduction) was introduced in the automotive industry to reduce NOx emissions leaving the vehicle. The basic idea is to inject a urea solution (AdBlue™) in the exhaust gas before the gas enters the catalyst. The optimal working temperature for the catalyst is somewhere in the range of 300 to 400 °C. For the reactions to occur without a catalyst, the gas temperature has to be at least 800 °C. These temperatures only occur in the engine cylinder itself, during and after the combustion.
Technical Paper

An Early-Design Methodology for Predicting Transient Fuel Economy and Catalyst-Out Exhaust Emissions

1997-05-19
971838
An early-design methodology for predicting both expected fuel economy and catalyst-out CO, HC and NOx concentrations during arbitrarily-defined transient cycles is presented. The methodology is based on utilizing a vehicle-powertrain model with embedded maps of fully warmed up engine-out performance and emissions, and appropriate temperature-dependent correction factors to account for not fully warmed up conditions during transients. Similarly, engine-out emissions are converted to catalyst-out emissions using conversion efficiencies based on the catalyst brick temperature. A crucial element of the methodology is hence the ability to predict heat flows and component temperatures in the engine and the exhaust system during transients, consistent with the data available during concept definition and early design phases.
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