Search Results

The material known as 75ST is a new high strength aluminum alloy that can be used in certain aircraft structural applications to effect a saving in weight or an increase in strength or both over designs using other alloys. However, the structural engineer should be well acquainted with the advantages and limitations of this material before utilizing it in design.

The use of microprocessors for the implementation of control functions in aircraft electric systems has become a reality. This paper presents a brief survey of these systems along with a typical system block diagram. A description of the diagram highlights the advantages of microprocessor systems over existing noncomputerized control schemes. The second half of the paper discusses the adaptability of more advanced microprocessor systems in the next generation of aircraft electric systems. These powerful new computers will allow digital control and protection of single unit and paralleled generating and starting systems, as well as providing even more effective built-in-test.

This paper will discuss using Astronics “Smart Panel” illuminated control panels to control an electronic power distribution system. A discussion of wiring simplification, automatic control possibilities and real time load monitoring is presented. The challenges of retrofitting the system into older aircraft will be covered as well. The paper also explains Electronic Circuit Breaker technology, arc fault protection, panel lighting technologies, control bus options, displays, and human input technology (buttons and knobs).

This paper presents, chemistry, test data and processing procedures on a non toxic and environmentally friendly chrome-free conversion coating alternative with the same level of adhesion and secondary corrosion resistance as that found in chrome containing conversion coating systems. Test data from military and independent sources will be presented on secondary coating adhesion, electrical conductivity, filiform and neutral salt-spray corrosion resistance as compared to chromate based systems .on magnesium, aluminum and zinc and their respective alloys. The European “RoSH” initiative will not allow for the presence of any hexavalent chromium on imported electrical components as of July first of 2006. Trivalent chromium based systems generate hexavalent chromium due to the oxidation of the trivalent chromium and as such will not be allowed.

The Focke-Wulf Fw 190 was one of the truly outstanding fighter aircraft of the Second World War. It distinguished itself over all fronts on which the Luftwaffe fought in conditions ranging from arctic wastes to the deserts of North Africa. The Fw 190 represented the epitome of conventional piston-engine fighter design on the threshold of the jet age. Conceived nearly sixty years ago, flying for the first time on the eve of the war in 1939 and acknowledged as “the best all-around fighter in the world” in the mid-war years, derivatives of the Fw 190 were still pushing the ultimate capability boundary for this class of aircraft at war's end in 1945 (reaching maximum level true airspeeds of 470 mph [about Mach 0.7] at altitudes of well over 40,000 feet). This paper assesses the design attributes and technology approaches, including innovative use of advanced electrical systems, that were used to make the Fw 190 one of the great all-around fighters in aviation history.

A wide body aircraft carries almost a half–ton of water and ice between the cabin and skin of the aircraft. The water can get on wires and connectors, which can cause electrical problems, cause corrosion and rust, and, eventually, “rain in the plane”. The speaker is the CEO of CTT Systems that has developed a system that solves the condensation by using dry air. The speaker will discuss how condensation can be prevented and how airlines can also save maintenance costs in the process. This topic is relevant for the attendees at the Aerospace Expo, as they are decision makers who need to be aware of this issue. It is also important for the MRO shows as the attendees are on the front lines of dealing with this problem.

The airline industry seems to be providing more leisure features on planes like inflight entertainment, Internet access and Digital TV, but it seems the airline industry has ignored the issue of excess condensation on aircraft, which had plagued carriers since the birth of the airline industry. How safe are passengers when a wide body aircraft carries in excess almost a half ton of water and ice between the cabin and skin of the aircraft? Besides the added weight straining the aircraft, excess condensation soaks wires and connectors which can cause electrical shorts. There have been instances of emergency doors frozen shut, locked by ice stemming from excess water dripping inside the plane. Extra water also causes “rain-in-the-plane”, an issue that has gained national attention and causes passenger discomfort. It's time for the industry to address what has become a serious issue.

THIS PAPER REPORTS on the present state of the art in the utilization of refractory metals for air frame and powerplant sheet metal components. By far the most promising of these metals to date is molybdenum. The mechanical and physical properties of molybdenum are well-suited for high-temperature service. The combination of relatively high thermal conductivity, low thermal expansion coefficient, good specific heat, and a reasonably high emissivity of a coated surface make this material suitable for exterior surface application on severely aerodynamically heated components. However, in its usable alloyed forms, molybdenum tends to behave in a brittle manner at room temperature, suffering from a high brittle-to-ductile transition temperature. Other unacceptable properties are the presence of laminations in the material, 45-deg preferred angle cracking, and difficulty of controlling interstitial alloying elements. The authors discuss each of these and the progress made in overcoming them

THE AIR FORCE has set up a program to evaluate the machining characteristics of the more commonly used high-strength thermal-resistant materials. This paper describes the test results to date. Four materials are being tested: SAE 4340 quenched and tempered to 50–55 Rockwell C, SAE designation H11 quenched and tempered to 50–55 Rockwell C, AM-350 solution treated and aged, and A-286 solution treated and aged. Machining tests include: turning milling, drilling, and tapping.*

HEAT TRANSFER causes loading and starting design problems in large missile systems powered by cryogenic propellants. This manifests itself during loading as effective density variation, violent surface conditions, boiloff, and ice formation — problems which may be solved by insulating the tank. During starting it causes overheating and caviation — effects which may be reduced by recirculators and subcooled charge injections. The study described in this paper centers around liquid oxygen and its variations in heat flux rate, which affect liquid density, surface condition, and replenishing requirements. The problem areas are made apparent by consideration of a hypothetical missile system.*

STRUCTURAL MATERIALS for Mach 3 jet transports pose difficult problems for the design engineer. Reasons for this problem are the incomplete information available on the many possible metals and the diversity of critical properties that are added by supersonic requirements. The material properties discussed in this paper include tensile strength, resistance to crack propagation, ease of fabrication, weldability, and thermal expansion. Cost factors are also considered. The structural configuration of the wing and fuselage is an example of the complexity of the material selection problem. The wing may be rigidity-critical, and the fuselage strength-critical; each requires diferent material properties to solve the problem.*

NEW WELDING processes are dropping costs while providing improvements in weld quality. This paper describes some of the more promising new developments in pressure and fusion welding and brazing. Included in the discussion are ultrasonic, high frequency resistance, foil seam, magnetic force, percussion, friction, and thermopressure welding and diffusion bonding. The description of adhesive bonding includes the development of glass or ceramic materials as structural adhesives.*

Mobility is in the midst of an electric revolution, propelled by industry innovators such as magniX. Headquartered in Redmond, Washington, the magniX team is focused on revolutionizing electric motors for commercial aviation applications.

SUBSTANTIAL POWER is necessary to start the modern jet engine. Thus, starting equipment has become a major concern of air transport operators. This paper discusses the equipment used with self-contained starting systems. The authors discuss and evaluate a variety of self-contained systems: combustor, fuel-air combustion, cartridge, liquid propellant, hydraulic supported by auxiliary power units, and electric supported by APU. Possible future systems are: self-breathing systems, oxygen combustors, and liquid-oxygen-water-fuel combustors. It is emphasized that the choice of a starting system for a particular aircraft will depend on aircraft characteristics and the aircraft's intended use.*

To enable the tests required for development work to be performed with maximum efficiency, the Zwick Roell Group (ZwickRoell) – a global supplier of materials testing machines based out of Ulm, Germany – developed a materials testing machine that can be equipped with both a temperature chamber and a high-temperature furnace.

In a 2-year program sponsored by SJAC, an aqueous electroplating process using alkaline Zn-Ni with trivalent chromium post treatment is under evaluation for high strength steel for aircraft application as an alternative to cadmium. Commercial Zn-15%Ni rack/barrel plating solutions are basis for plating aircraft parts or fasteners. Brightener was reduced from the original formula to form porous plating that enables bake-out of hydrogen to avoid hydrogen embrittlement condition. Properties of the deposit, such as appearance, adhesion, un-scribed corrosion resistance, and galvanic corrosion resistance in contact with Al alloy, were evaluated. Coefficient of friction was compared with Cd plating by torque-tension measurements. Evaluation of the plating for scribed corrosion resistance, primer adhesion, etc. will continue in FY2007.

This specification covers the requirements for producing a zinc phosphate coating on ferrous alloys and the properties of the coating.

This specification covers a zinc alloy in the form of die castings.

This specification covers a zinc alloy in the form of die castings.

This specification covers a zinc alloy in the form of die castings.