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This report documents the accident data collection, processing and analysis methodology used by the National Highway Traffic Safety Administration (NHTSA) in a major agency agency investigation of the rollover propensity of light duty vehicles. Specifically, these efforts were initiated in response to two petitions for rulemaking requesting the development of a standard for rollover stability. Logistic regression models were used to investigate the ability of a number of stability measures to predict vehicle rollover propensity, while accounting for a number of driver and environmental factors. It is not the intent of this paper to document formal agency policy in the area of any possible rulemaking efforts, and as such, references to these activities are not discussed. The reader can obtain information on this activity through normal agency procedures.

Since 1990, the National Highway Traffic Safety Administration (NHTSA) implemented a dynamic side impact compliance test. This compliance test, Federal Motor Vehicle Safety Standard (FMVSS) No. 214, is a nearly right angle side impact in which the striking vehicle moves at 53.6 kmph into the struck vehicle. In 1997, NHTSA began testing passenger cars in side impact in the New Car Assessment Program (NCAP). In the USA NCAP side impact, the striking vehicle is towed at a 8 kmph higher speed than in the compliance test. An analysis has begun on the data from the first NCAP side impact tests, thirty-two in number. In the crashes, accelerometers were installed in the door and door frames of the struck vehicle. Using the accelerometers on the vehicle structure and in the side impact dummy, the crash event was investigated. One tool used in the investigation was the velocity-versus-time diagram.

Phase IV of the National Highway Traffic Safety Administration's (NHTSA) rollover research program was performed during the spring through fall of 2001. The objective of this phase was to obtain the data needed to select a limited set of maneuvers capable of assessing light vehicle rollover resistance. Five Characterization maneuvers and eight Rollover Resistance maneuvers were evaluated [1]. This paper is “Volume 2” of a two-paper account of the research used to develop dynamic maneuver tests for rollover resistance ratings. Test procedures and results from four Rollover Resistance maneuvers are presented. The Consumers Union Short Course (CUSC), ISO 3888 Part 2, Ford Path Corrected Limit Lane Change (PCL LC), and Open-Loop Pseudo Double Lane Changes are discussed. Details regarding the NHTSA J-Turn, and the three fishhook maneuvers are available in “Volume 1” [2].

Phase IV of the National Highway Traffic Safety Administration's (NHTSA) rollover research program was performed in 2001, starting in the spring and continuing through the fall. The objective of this phase was to obtain the data needed to select a limited set of maneuvers capable of assessing light vehicle rollover resistance. Five Characterization maneuvers and eight Rollover Resistance maneuvers were evaluated [1]. This paper is “Volume 1” of a two-paper account of the research used to develop dynamic maneuver tests for rollover resistance ratings. Test procedures and results from one Characterization maneuver (the Slowly Increasing Steer maneuver) and four Rollover Resistance maneuvers are discussed (the NHTSA J-Turn, Fishhook 1a, Fishhook 1b, and Nissan Fishhook). Details regarding NHTSA's assessment of the Consumers Union Short Course (CUSC), ISO 3888 Part 2, Ford Path Corrected Limit Lane Change (PCL LC), and Open-Loop Pseudo Double Lane Changes are available in “Volume 2” [2].

This paper presents an overview of currently ongoing research by the National Highway Traffic Safety Administration (NHTSA) in the area of light vehicle (passenger cars and light trucks) Antilock Brake Systems (ABS). This paper serves as a lead-in to other papers that will be presented during this session. Several statistical crash data studies have found there to be little or no net safety benefit from the implementation of four-wheel ABS on passenger automobiles. Typically, these studies have found ABS to be associated with: 1. A statistically significant decrease in multi-vehicle crashes. 2. A statistically significant decrease in fatal pedestrian strikes. 3. A statistically significant increase in single-vehicle road departure crashes. The safety disbenefit due to the third finding approximately cancels the safety benefits from the first two findings.

When a heavy vehicle driver (or in fact a driver of any vehicle) makes a brake application that is too "hard" for conditions - especially when the vehicle is lightly loaded or empty and/or the road is wet or slippery - he is likely to lock some or all of his wheels. Under these conditions, the tractor can jackknife or the trailer can swing out of its lane (if it is a combination-unit vehicle) or the truck can spin out (if it is a single-unit vehicle). Incorporation of an antilock brake system addresses the wheel lock and resultant control loss.

An important new technique in safety engineering for complex systems is the fault tree analysis method. The results of a motor vehicle brake system safety analysis using the fault tree technique are described. The work is directed toward the identification and ranking of brake system failure modes which may be critical as accident causation factors. Safety criticality for each failure mode is defined as the product of probability of occurrence and severity of effect on vehicle control. Failure data for the brake system components are obtained from maintenance and repair records of a large automobile leasing fleet. An effect scale is developed using a method for pooling expert judgements to obtain the relative ranking of various brake faults as to accident causation potential. The fault tree structure is employed to combine probability and effect to obtain the safety criticality value of each fault.

This paper presents the details of the model for the physical steering system used on the National Advanced Driving Simulator. The system is basically a hardware-in-the-loop (steering feedback motor and controls) steering system coupled with the core vehicle dynamics of the simulator. The system's torque control uses cascaded position and velocity feedback and is controlled to provide steering feedback with variable stiffness and dynamic properties. The reference model, which calculates the desired value of the torque, is made of power steering torque, damping function torque, torque from tires, locking limit torque, and driver input torque. The model also provides a unique steering dead-band function that is important for on-center feel. A Simulink model of the hardware/software is presented and analysis of the simulator steering system is provided.

Based on a long recognized need, the National Highway Traffic Safety Administration (NHTSA) has begun to reexamine the potential for international harmonization of side impact requirements. To this end, NHTSA, as directed by the U.S. Congress, has recently submitted a report to the Congress on the agency plans for achieving harmonization of the U.S. and European side impact regulations. The first phase of this plan involves crash testing vehicles compliant to FMVSS 214 to the European Union side impact directive 96/27/EC. This paper presents the results to date of this research. The level of safety performance of the vehicles based on the injury measures of the European and U.S. side impact regulations is assessed.

Parallel and coordinated accident studies were conducted in the United States and in the Federal Republic of Germany to determine the extent, the level, and the comparability of neck injuries in automotive accidents as reported in the National Crash Severity Study (NCSS), and the Association of German Automobile Insurers (HUK-Verband) files. To determine the comparability of the two data sets, three primary evaluation criteria were used: 1) the distribution of overall injuries by AIS level by various occupant parameters, 2) the risk of occupant AIS injury vs. delta V, and 3) the distribution of neck injuries by AIS for restrained vs unrestrained occupants. Frequencies and severities of neck injuries in car accidents were compared in parallel layouts between the two data sets in frontal, side and rear impact modes. In further breakdown the frontal impact file was separated into driver/passenger and male/female categories.

The frontal crash standard in the USA specifies that the full front of a vehicle impact a rigid barrier. Subsequently, the European Union developed a frontal crash standard that requires 40 percent of the front of a vehicle to impact a deformable barrier. The present study conducted paired crashes of vehicles using the full-frontal barrier procedure and the 40 percent offset deformable barrier procedure. In part, the study was to examine the feasibility of adding an offset test procedure to the frontal crash standard in the USA. Frontal-offset and full-frontal testing was conducted using both the mid-size (50th percentile male Hybrid III) and the small stature (5th percentile female Hybrid III) dummies. Five vehicle models were used in the testing: Dodge Neon, Toyota Camry, Ford Taurus, Chevrolet Venture and Ford Contour. In the crash tests, all dummies were restrained with the available safety belt systems and frontal air bags.

The primary description of crash severity in most accident databases is vehicle delta-V. Delta-V has been traditionally estimated through accident reconstruction techniques using computer codes, e.g. Crash3 and WinSmash. Unfortunately, delta-V is notoriously difficult to estimate in many types of collisions including sideswipes, collisions with narrow objects, angled side impacts, and rollovers. Indeed, approximately 40% of all delta-V estimates for inspected vehicles in the National Automotive Sampling System / Crashworthiness Data System (NASS/CDS) 2001 are reported as unknown. The Event Data Recorders (EDRs), now being installed as standard equipment by several automakers, have the potential to provide an independent measurement of crash severity which avoids many of the difficulties of accident reconstruction techniques. This paper evaluates the feasibility of replacing delta-V estimates from accident reconstruction with the delta-V recorded by EDRs.

The air bag has proven effective in reducing fatalities in frontal crashes with estimated decreases ranging from 11% to 30% depending on the size of the vehicle [IIHS-1995, Kahane-1996]. At the same time, some air bag designs have caused fatalities when front-seat passengers have been in close proximity to the deploying air bag [Kleinberger-1997]. The objective of this study was to develop an accurate and repeatable out-of-position test fixture to study the deployment of air bags into out-of-position occupants. Tests were performed with a 5th percentile female Hybrid III dummy and studied air bag loading on the thorax using draft ISO-2 out-of-position (OOP) occupant positioning. Two different interpretations of the ISO-2 positioning were used in this study. The first, termed Nominal ISO-2, placed the chin on the steering wheel with the spine parallel to the steering wheel.

A comparative study between belted rollover occupants who did and did not receive head injuries from roof contact was conducted using the National Accident Sampling System (NASS) database. The main objective was to determine if headroom reduction increases the risk of head injury. Headroom was determined for 155 belted occupants involved in rollover crashes of vehicles which were then weighted to make them representative of national estimates. Results showed that headroom was reduced more in those crashes where the occupant had head injuries than in cases where there were no head injuries. It was concluded that the risk of head injury increased with reduced headroom. Furthermore, it was observed that when the initial headroom was higher, the incidence of head injury was reduced.

Rotational motion of the head as a mechanism for brain injury was proposed back in the 1940s. Since then a multitude of research studies by various institutions were conducted to confirm/reject this hypothesis. Most of the studies were conducted on animals and concluded that rotational kinematics experienced by the animal's head may cause axonal deformations large enough to induce their functional deficit. Other studies utilized physical and mathematical models of human and animal heads to derive brain injury criteria based on deformation/pressure histories computed from their models.

Forty-two side impact cadaver sled tests were conducted at 24 and 32 km/h impact speeds into rigid and padded walls. The post-mortem human subjects were instrumented with accelerometers on the ribs and spine and chest bands around the thorax and abdomen to characterize their mechanical response during the impact. Load cells at the wall measured the impact force at the level of the thorax, abdomen, pelvis, and lower extremities. The resulting injuries were determined through detailed autopsy and radiography. Rib fractures with or without associated hemo/pneumo thorax or flail chest were the most common injury with severity ranging from AIS=0 to 5. Full and half thorax deflections were computed from the chest band data. The cadaver test data was analyzed using ANOVA and logistic regression. The age of the subject at the time of death had influence on injury outcome while gender and mass of the subject had little or no influence on injury outcome.

A new biofidelity assessment system is being developed and applied to three side impact dummies: the WorldSID-α, the ES-2 and the SID-HIII. This system quantifies (1) the ability of a dummy to load a vehicle as a cadaver does, “External Biofidelity,” and (2) the ability of a dummy to replicate those cadaver responses that best predict injury potential, “Internal Biofidelity.” The ranking system uses cadaver and dummy responses from head drop tests, thorax and shoulder pendulum tests, and whole body sled tests. Each test condition is assigned a weight factor based on the number of human subjects tested to form the biomechanical response corridor and how well the biofidelity tests represent FMVSS 214, side NCAP (SNCAP) and FMVSS 201 Pole crash environments.

Injuries to the thorax and abdomen comprise a significant percentage of all occupant injuries in motor vehicle accidents. While the percentage of internal chest injuries is reduced for restrained front-seat occupants in frontal crashes, serious skeletal chest injuries and abdominal injuries can still result from interaction with steering wheels and restraint systems. This paper describes the design and performance of prototype components for the chest, abdomen, spine, and shoulders of the Hybrid III dummy that are under development to improve the capability of the Hybrid III frontal crash dummy with regard to restraint-system interaction and injury-sensing capability.

The National Highway Traffic Safety Administration (NHTSA) has developed its Light Vehicle Antilock Brake Systems (ABS) Research Program in an effort to determine the cause (s) of the apparent increase in fatal single-vehicle run-off-road crashes as vehicles undergo a transition from conventional brakes to ABS. As part of this program, NHTSA conducted research examining driver crash avoidance behavior and the effects of ABS on drivers' ability to avoid a collision in a crash-imminent situation. The study described here was conducted on a test track under dry and wet pavement conditions to examine the effects of ABS versus conventional brakes, ABS brake pedal feedback level, and ABS instruction on driver behavior and crash avoidance performance. This study found that drivers do tend to brake and steer in realistic crash avoidance situations and that excessive steering can occur.

The National Highway Traffic Safety Administration (NHTSA) has developed its Light Vehicle Antilock Brake Systems (ABS) Research Program in an effort to determine the cause (s) of the apparent increase in fatal single-vehicle run-off-road crashes as vehicles undergo a transition from conventional brakes to ABS. As part of this program, NHTSA conducted research examining driver crash avoidance behavior and the effects of ABS on drivers’ ability to avoid a collision in a crash-imminent situation. The study described here was conducted on the Iowa Driving Simulator and examined the effects of ABS versus conventional brakes, speed limit, ABS instruction, and time-to-intersection (TTI) on driver behavior and crash avoidance performance. This study found that average, alert drivers do tend to brake and steer in realistic crash avoidance situations and that excessive steering can occur. However, this behavior did not result in a significant number of road departures.