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A new concept for diesel combustion was investigated by means of numerical simulation, engine experiment, and combustion observation in order to realize a simultaneous reduction of NOx and particulate emission. This concept (HiMICS: Homogeneous charge intelligent Multiple Injection Combustion System) is based on pre-mixed compression ignition combustion combined with multiple injection. Combustion characteristics of HiMICS concept was investigated by comparing with both a standard single injection and a pilot injection. In HiMICS concept, the pre-mixture is formed by a preliminary injection performed during a period from the early stage of the induction stroke to the middle stage of the compression stroke. Modified KIVA-II code was used to predict engine performances and emissions of each injection method. The simulation results show a capability of considerable improvement in the trade-off relation between NOx emissions and fuel consumption of HiMICS.

A new concept for diesel combustion has been investigated by means of engine experiments and combustion observations in order to realize a simultaneous reduction of NOx and particulate emissions. The concept is based on pre-mixed compression ignition combustion combined with multiple injection. In this method, some part of fuel is injected at an early stage of the process to form a homogeneous lean pre-mixture, then the remaining fuel is injected at around the TDC in the same manner as a conventional diesel injection. The emissions, ROHR (rate of heat release), and combustion pictures of conventional combustion, pilot injection combustion, and this new combustion concept were compared and analyzed. Engine tests were carried out using a single cylinder research engine equipped with a common rail injection system.

It has been found that over Rh/a specified support NOx is eliminated using rich/lean excursions in a different reaction mechanism from a Lean NOx Trap system, where NO is decomposed into nitrogen and oxygen. The contribution of the transient NOx direct decomposition to NOx elimination depends on both reaction conditions and supports. 0.1-0.5wt%Rh and 0.5wt%Pd/a specified support: X can mainly catalyze the transient NO decomposition. On the other hand, on another Rh-based catalyst NO reduction proceeds mainly in the Lean NOx trap system. As expected from the NO elimination mechanism, the newly developed catalyst has shown a high tolerance against SOx.

The authors have developed a new partial flow dilution tunnel (hereafter referred to as PPFT), whose principal device is a flux splitting gas divider, as a new means of measuring particulate emissions which can be applied to transient cycle testing of diesel engines. The advantage of this system is that it can achieve perfect constant velocity splitting by means of its structure, and theoretically can also maintain high splitting performance despite fluctuations in the exhaust flow rate, including those due to engine exhaust pulsation. We compared this system with a full tunnel by analyzing the basic performance of the system and measuring particulate matter (PM) using an actual vehicle engine.

A diesel engine is advantageous in its high thermal efficiency, however it still wastes about 50% of total input energy to exhaust and cooling losses. A feasibility study of thermoacoustic refrigerator was carried out as one of the means to recuperate waste heat. The thermoacoustic refrigerator prototyped for this study showed a capability to achieve cooling temperature lower than -20 degree C, which indicated that the system has a potential to be used in refrigerator trucks not only for cargo compartment cooling but also for cabin cooling.

Characteristics of diesel combustion with high pressure fuel injection were investigated, using a supercharged and charge air cooled single cylinder engine. Observation and analysis of combustion was performed using high speed schlieren photography at a definite low level NOx emission, while varying the parameters of both injection pressure and swirl ratio. Engine performance at a high injection pressure was evaluated in combination with shallow dish type combustion chamber and 8 hole nozzle. Two different intake ports (higher and lower swirl ratio) were used for the evaluation. Conventional injection system in combination with toroidal cavity and 4 hole nozzle was compared as a base line. It is generally said that quiescent combustion system is suitable for higher injection pressure configuration. According to the observed result of combustion photographs, however, higher swirl ratio shows better mixing than a lower swirl ratio, which was also confirmed by the performance test.

Next-generation vehicles which include Electric Vehicles and Hybrid Electric Vehicles are studied and expected to reduce carbon dioxide emissions. The number of small delivery hybrid trucks has increased in the commercial vehicle class. The engine load of a commercial hybrid truck is reduced by using an electric motor. Fuel economy of the hybrid truck is improved with the assist. On the other hand, exhaust-gas temperature is decreased, and it has a negative effect on the purification performance of aftertreatment system. In this report, the fuel performance and emission gas characteristics of marketed small hybrid trucks were surveyed using the chassis dynamometer test system.

Large truck accidents sometimes result in severe damages or give large disturbance of traffic and there are demands of improving vehicle safety characteristics. Main types of traffic accidents concerned are rear-end collision and single accident. As countermeasures for rear-end collisions, world-first collision mitigation brake for commercial vehicles; Pre-crash Safety System, was developed. If there is possibility of collision, warning to driver and brake control intervention is carried out in stepwise fashion and collision speed is decreased. To achieve higher effect in collision mitigation, it is necessary to activate warning or brake-force in earlier timing. Inter-vehicle or infrastructure-vehicle communication offer promising prospect. Tractor-trailer combinations show some instable behaviors. “Roll Stability Assist” and “Vehicle Stability Control” were developed to assist drivers to avoid the occurrence of these instable behaviors.

A new model of 4 × 2 semi-trailer tractor was introduced to the Japanese truck market from HINO MOTORS last year, which has improved riding comfort and remarkable features for trailer connecting/disconnecting operations. This new model has two typical methods of comfortable ride, those are full-floating cab mount system and air ride suspension for the rear axle. Since the analysis of tractor vibrations and the vehicle height control system of this model have given satisfactory results, and their outline is described here.

Approximately 200,000 units of Hino J-series diesel engine were produced for 7 years. The J-series engines had a reputation all over the world for their performance, reliability, lightweight, and installation ability. They are composed of 4, 6 cylinders engines and unique 5-cylinder engine J07C. In 2002, newly modified J-series engines, which met the Japan 2001 noise emission regulations, were developed and J07C-TI, 5-cylinder TI engine, equipped with a common-rail fuel injection system was added in the J-series. Common-rail fuel injection system was equipped in order to achieve the emission targets in the future as well as to meet the current emission regulations. Achieving higher injection pressure level through the all engine speed, include excess low speed, was effective in reduction of PM emissions and in increasing of low engine speed torque drastically.

The 1st stage of automated mechanical transmission (AMT) was initiated in 1985 by Hino's development of EE-Drive, featuring a pneumatically-stroke-controlled, oil-sprayed coil spring type clutch.[1] [2]* This system made its way into city buses, thus expanding the market for automatic transmission (AT) in Japan. This paper introduces EE-Drive 2nd stage, to be installed mainly on medium-duty trucks, and featuring a hydraulic-pressure-controlled, oil-sprayed clutch. This system is characterized by smooth starting through controlling the pressure of the clutch disk directly. It also features quick shifting, because it allows gears to be shifted with no clutch stroke, but rather through decreasing the pressure. This will prove competitive with AT with a torque converter (HAT) which will appear in the 1990's as a sophisticated electronically controlled AT (ECT).

Supercharging as the method of increasing the output of diesel engines has a long history. Recently, because the potential for lower exhaust emissions for a given power output, supercharging has been considered as a method to reach increasingly strict emissions standards. Some research investigating the effects of supercharging has shown favorable results in terms of emissions(e.g.[1][2][3] *). Also some fundamental studies have examined the effect of ambient pressures on the characteristics of spray and ignition in constant volume combustion borb[4][5][6][7]. However, for further improvement of combustion when utilizing supercharging, more detailed information inside of the combustion chamber is needed about the effects of supercharging on fuel spray and combustion. In order to gather this information, it is necessary to observe the processes within the combustion chamber of a supercharged engine.

A current unmodified and modified engines with different amounts of thermal insulation have been used to generate data from which changes in bsfc, cooling loss, emissions, exhaust loss were determined. Since legislative requirement exists for allowable emission of NOx, fuel injection timing and other controllable factors were adjusted to maintain constant NOx emission except a test of influence on NOx emission according to the rate of heat insulation (adiabaticity). The effect of higher combustion temperature on the combustion phenomena is discussed.

The investigation of vehicle performances under on-road conditions has been required for emission reduction and energy saving in the real world. In this study, Real Car Simulation Bench (RC-S) was developed as an instrument for actual vehicle bench tests under on-road driving conditions, which could not be performed by using conventional chassis dynamometer (CH-DY). The experimental results obtained by RC-S were compared with the on-road driving data on the same car as used in RC-S tests. As a result, it was confirmed that RC-S could accurately reproduce the behavior of fuel consumption and exhaust emissions under on-road driving conditions.

Fuel injection timing retardation for reducing exhaust emission of direct injection diesel engines prolongs the period to complete cold starting. Engine speed at this period varies through some accelerating and faltering stages. The speed variation and relating combustion characteristics was investigated through the measurement of cylinder pressure for each cylinder as well as the dynamic fuel injection timing and instantaneous engine speed. An improvement of cold start was shown by application of afterheat of a sheathed type glow plug and an electronic fuel injection timing control device.

The 1997 Kyoto protocol came into effect in February, 2005 to reduce greenhouse gases within the period 2008-2012 by at least 5 % with respect to 1990 levels. Application of biodiesel fuel (BDF) to diesel engine is very effective to reduce CO2 emission, because BDF is carbon neutral in principle. The purpose of this project is to produce a light-duty biodiesel truck which can be suitable for emission regulation in next generation. The effect of BDF on the performance and emissions of modern diesel engine which was equipped with the aftertreatment for PM and NOx emissions was investigated without modifications of engine components and parameters, as a first step for research and development of biodiesel engine. Rapeseed oil methyl ester (RME) was selected in behalf of BDF, and combustion characteristics, engine performance and exhaust emissions were made a comparison between RME and petroleum diesel fuel by steady operation and Japan transient mode (JE05) tests.

Design work for truck suspension systems requires multi-objective optimization using a large number of parameters that cannot be solved in a simple way. This paper proposes a process-based systematization concept for ride comfort design using a set-based design method. A truck was modeled with a minimum of 13 degrees of freedom, and suspension performance under various vehicle speeds, road surface conditions, and load amounts was calculated. The range of design parameters for the suspension, the range of performance requirements, and the optimal values within these ranges were defined based on the knowledge and know-how of experienced design engineers. The final design of the suspension was installed in a prototype truck and evaluated. The performance of the truck satisfied all the objectives and the effectiveness of the set-based design approach was confirmed.

The present investigation examines a new way to control the homogeneous charge compression ignition (HCCI) process. An ozone generator was set up to seed the intake of a single-cylinder engine with low concentrations of ozone. Two kinds of gas supply were tested: an oxygen supply and an air supply; as well as two kinds of injection: a plenum injection and an injection inside one of the intake pipes. The results showed that air can easily be used and that the second injection mode is the best way to achieve an on-road application. Moreover, experiments demonstrated that each combustion parameter such as the phasing, the indicated mean effective pressure and the pollutants can be controlled by varying the capacity of the ozone generator. Then, from experimental results, two dynamic control approaches on the maximum pressure phasing were proposed.

This study aimed to clarify the relationship between truck-pedestrian crash impact velocity and the risks of serious injury and fatality to pedestrians. We used micro and macro truck-pedestrian accident data from the Japanese Institute for Traffic Accident Research and Data Analysis (ITARDA) database. We classified vehicle type into five categories: heavy-duty trucks (gross vehicle weight [GVW] ≥11 × 103 kg [11 tons (t)], medium-duty trucks (5 × 103 kg [5 t] ≤ GVW < 11 × 103 kg [11 t]), light-duty trucks (GVW <5 × 103 kg [5 t]), box vans, and sedans. The fatality risk was ≤5% for light-duty trucks, box vans, and sedans at impact velocities ≤ 30 km/h and for medium-duty trucks at impact velocities ≤20 km/h. The fatality risk was ≤10% for heavy-duty trucks at impact velocities ≤10 km/h. Thus, fatality risk appears strongly associated with vehicle class.

Experiments on a large number of soluble fuel additives were systematically conducted for diesel soot reduction. It was found that Ca and Ba were the most effective soot suppressors. The main determinants of soot reduction were: the metal mol-content of the fuel, the excess air factor, and the gas turbulence in the combustion chamber. The soot reduction ratio was expressed by an exponential function of the metal mol-content in the fuel, depending on the metal but independent of the metal compound. A rise in excess air factor or gas turbulence increased the value of a coefficient in the function, resulting in larger reductions in soot with the fuel additives. High-speed soot sampling from the cylinder showed that with the metal additive, the soot concentration in the combustion chamber was substantially reduced during the whole period of combustion. It is thought that the additive acts as a catalyst not only to improve soot oxidation but also to suppress soot formation.