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Technical Paper

100% LPG Long Haul Truck Conversion - Economy and Environmental Benefits

2012-09-24
2012-01-1983
Advanced Vehicle Technologies (AVT), a Ballarat Australia based company, has developed the World's first diesel to 100% LPG conversion for heavy haul trucks. There is no diesel required or utilized on the trucks. The engine is converted with minimal changes into a spark ignition engine with equivalent power and torque of the diesel. The patented technology is now deployed in 2 Mercedes Actros trucks. The power output in engine dynamometer testing exceeds that of the diesel (in excess of 370 kW power and 2700 Nm torque). In on-road application the power curve is matched to the diesel specifications to avoid potential downstream power-train stress. Testing at the Department of Transport Energy & Infrastructure, Regency Park, SA have shown the Euro 3 truck converted to LPG is between Euro 4 and Euro 5 NOx levels, CO2 levels 10% better than diesel on DT80 test and about even with diesel on CUEDC tests.
Standard

15 Pole Connector Between Towing Vehicles and Trailers with 12 Volt Nominal Supply

2018-04-15
HISTORICAL
J2691_201804
This SAE standard establishes the minimum construction and performance requirements for a 15 Pole Connector Between Towing Vehicles and Trailers, for trucks, trailers, and dollies in conjunction with SAE J2742. The connector accommodates both power and ISO 11992-1 signal circuits along with dual ground wires to accommodate grounding requirements within the constraints of the SAE J2691 terminal capacity.
Technical Paper

20 Questions About Acoustics in Industry

1989-04-01
890969
The potential contributions of acoustical technology to manufacturing companies pervade nearly all of its functions from marketing and product planning to design engineering and quality control. Despite this, however, companies generally feel uneasy when they embark on programs to use acoustics in their operations because the technology seems complicated and somehow harder to “get a handle on” than it is in other cases. But the issues of product sound, and the benefits of acoustics on a diagnostic tool are too important to ignore, so in this paper we discuss these issues in a “20 questions” format to help planners, engineers and managers as they proceed to implement acoustical technology in their organizations.
Technical Paper

250 Bar Vane Pump

1991-09-01
911801
Fixed displacement pumps will continue to be a popular choice for hydraulic system designers for decades to come. These pumps are used in almost every industrial and mobile market segment and are generally less expensive than comparable variable displacement type pumps. Fixed displacement “Vane Type” pumps are especially popular because of their low noise characteristics as well as their inherent repair features. The demand for “Vane Type” fixed displacement pumps continues to grow in all market segments. Because of this continued demand, a new design of “fixed displacement vane pumps” is being developed. These pumps, designated the VPF Series, are targeted to offer continuous operating pressures up to 280 BAR with displacements from 40 to 215 cc/rev.
Journal Article

3D-CFD-Study of Aerodynamic Losses in Compressor Impellers

2018-07-05
Abstract Due to the increasing requirements for efficiency, the wide range of characteristics and the improved possibilities of modern development and production processes, compressors in turbochargers have become more individualized in order to adapt to the requirements of internal combustion engines. An understanding of the working mechanisms as well as an understanding of the way that losses occur in the flow allows a reduced development effort during the optimization process. This article presents three-dimensional (3D) Computational Fluid Dynamics (CFD) investigations of the loss mechanisms and quantitative calculations of individual losses. The 3D-CFD method used in this article will reduce the drawbacks of one-dimensional calculation as far as possible. For example, the twist of the blades is taken into account and the “discrete” method is used for loss calculation instead of the “average” method.
Technical Paper

4994 Tractor Hydraulic System

1984-09-01
841100
J I Case Company has produced four-wheel-drive agricultural tractors since 1964. In 1984 however, the flagship of the Case fleet changed hands. Rising labor costs and larger farming operations spearheaded the need for a more efficient larger tractor. January 1984 marked the introduction of the largest four-wheel-drive tractor in the history of Case, the 4994, a 400-gross engine horsepower tractor, Figure 1. Sheer horsepower alone however, would not meet the requirements of today's farming operations. Case Engineering realized that tomorrows tractors must have sufficient power to handle the wide variety of attachments available. They also realized that along with the unmatched power must come precise control of the attachment. These advancements in farming have required improvements to the tractor hydraulic system. This paper describes the hydraulic system of the 4994, Case's new flagship.
Journal Article

5.9 GHz DSRC Standards Overview and Status

2008-10-07
2008-01-2651
Over the past several years the Institute of Electrical and Electronic Engineers (IEEE) Standards Association has developed standards for the 5.9 GHz Dedicated Short Range Communications protocols, also known as Wireless Access in Vehicular Environments. These standards consist of IEEE 1609 as well as an amendment to the IEEE 802.11 standard or 802.11p. The 1609 standards were published for Trial Use and these as well as the 802.11p draft have been implemented in a variety of test beds to provide lessons learned and feedback into the standards working groups. Based on ongoing testing, the protocols display a strong capability to address the requirements of crash avoidance and transportation mobility applications. The corresponding test results provide information necessary to update the standards after the first trial phase as industry moves toward commercial implementations.
Technical Paper

50 Years of Agricultural Tractor Development

1966-02-01
660584
The story of Power Farming is the great saga of our times. It is a story of free enterprise, perseverance and endurance of the individual, of vision, idealism and cooperation among men, of the lightening of human toil and the release of millions of workers from farms to feed the ever hungry industrial revolution. By no means least, it is the story of producing food necessary to win two global wars, keep our allies alive and millions of the defeated enemy from starvation. FOREWARD By 1915, the Steam Traction Engine had attained its highest development. It was the forerunner, rather than the predecessor, of the farm tractor. The former was the instrument of expansion; the latter, the instrument of progress. The invention of the tractor, following by only sixteen years Otto's practical embodiment application of the Beau de Rochas power cycle to a heat engine, marked the advent of a new order - - the age of Power Farming.
Technical Paper

A Bi-Level Optimization Approach for Eco-Driving of Heavy-Duty Vehicles

2023-08-28
2023-24-0172
With the increase of heavy-duty transportation, more fuel efficient technologies and services have become of great importance due to their environmental and economical impacts for the fleet managers. In this paper, we first develop a new analytical model of the heavy-truck for its dynamics and its fuel consumption, and valid the model with experimental measurements. Then, we propose a bi-level optimization approach to reduce the fuel consumption, thus the CO2 emissions, while ensuring several safety constraints in real-time. Numerical results show that important reduction of the fuel consumption can be achieved, while satisfying imposed safety constraints.
Technical Paper

A Cartridge Type Pivotal Pin and Bushing Joint

1982-02-01
820636
A cartridge type pivotal pin and bushing joint has been patented and is being tested and refined both in the laboratory and on construction machinery. It features “dry lubricated” (Teflon) bearings which are assembled and sealed prior to installation. It is suitable for heavy unit loads and use under severe wear conditions, such as in crawler track chains and loader bucket pivotal pin joints. A brief history of U. S. manufactured track pin joints is included to show the progress in extending the service life of these devices.
Technical Paper

A Chemical Industry's View of Application Needs

1985-11-01
851094
Current trends in application technology indicate an increasing realization on the part of manufacturers and users of agricultural chemicals of the important role that application techniques and/or equipment play in the overall success of pesticide application. The trends that are most significantly influencing the way chemicals are currently applied include: increased emphasis on improving the accuracy of application increased use of low volume application (3-8 GPA) renewed interest in use of granular application increased use of conservation tillage increased emphasis on reduction in environmental contamination, both within and outside the target area increased use of highly active cam-pounds
Technical Paper

A Close-Range Photogrammetric Solution Working with Zoomed Images from Digital Cameras

2012-04-16
2012-01-0612
Close-range photogrammetry (CRP) is traditionally based on a network captured with the camera lens at a fixed focal length. A zoom lens is not desirable without solving the intrinsic camera parameters for varying focal length and lens distortion. When using a zoom lens camera, multiple focal lengths can be used if the camera is calibrated for each varying focal length, but most consumer grade lenses are not designed to accurately return to (or stay at) mid-range focal lengths. Similarly, using close-range photogrammetric software systems to accurately recover three-dimensional (XYZ) data from Point and Shoot (PAS) digital cameras has been problematic when the images were not intended for CRP. PAS cameras are automatically refocused and easily zoomed so the focal length and lens distortion are typically unknown for CRP mensuration purposes. In such circumstances, traditional CRP analysis can be both laborious and difficult without the correct camera parameters.
Technical Paper

A Commercial Excavator: Analysis, Modelling and Simulation of the Hydraulic Circuit

2012-09-24
2012-01-2040
The paper addresses some aspects of an ongoing research on a commercial compact excavator. The interest is focused on the analysis and modelling of the whole hydraulic circuit that, beside a load sensing variable displacement pump, features a stack of nine proportional directional control valves modules of which seven are of the load sensing type. Loads being sensed are the boom swing, boom, stick and bucket, right and left track motors and work tools; instead, the blade and the turret swing users do not contribute to the load sensing signal. Of specific interest are the peculiarities that were observed in the stack. In fact, to develop an accurate AMESim modelling, the stack was dismantled and all modules analysed and represented in a CAD environment as 3D parts. The load sensing flow generation unit was replaced on the vehicle by another one whose analysis and modelling have been developed using available design and experimental data.
Technical Paper

A Comparative Analysis of WHR System in HD Engines Using Conventional Diesel Combustion and Partially-Premixed Combustion

2012-09-24
2012-01-1930
In the truck industry there is a continuous demand to increase the efficiency and to decrease the emissions. To acknowledge both these issues a waste heat recovery system (WHR) is combined with a partially premixed combustion (PPC) engine to deliver an efficient engine system. Over the past decades numerous attempts to increase the thermal efficiency of the diesel engine has been made. One such attempt is the PPC concept that has demonstrated potential for substantially increased thermal efficiency combined with much reduced emission levels. So far most work on increasing engine efficiency has been focused on improving the thermal efficiency of the engine while WHR, which has an excellent potential for another 1-5 % fuel consumption reduction, has not been researched that much yet. In this paper a WHR system using a Rankine cycle has been developed in a modeling environment using IPSEpro.
Technical Paper

A Comparative Study between Abrasion Techniques to Improve the Adhesion of Rubber and Metal Bond for Commercial Vehicle Applications

2021-09-22
2021-26-0253
Engine mounts are an integral part of the vehicle that helps in reducing the vibrations generated from the engine. Engine mounts require a simple yet complicated amalgamation of two very different materials, steel and rubber. Proper adhesion between the two is required to prevent any part failure. Therefore, it becomes important that a comprehensive study is done to understand the mating phenomenon of both. A good linking between rubber and metal substrate is governed by surface pretreatment. Various methodologies such as mechanical and chemical are adopted for the same. This paper aims to present a comparative study as to which surface pretreatment has an edge over other techniques in terms of separation force required to break the bonding between the two parts. The study also presents a cost comparison between the techniques so that the best possible technique can be put to use in the commercial vehicle industry.
Technical Paper

A Comparison Of The Dynamic Performance Of A U.S. And A European Heavy Vehicle

1988-09-01
885111
Despite the general similarity of U.S. and European heavy trucks, there are differences in design properties that affect braking and turning performance. A European tractor-semitrailer was studied for the purpose of comparing its properties to those of U.S. vehicles and assessing the comparative performance. Mass, suspension, and braking system properties of the European tractor and semitrailer were measured in the laboratory and on the proving ground. Turning and braking performance qualities were evaluated by computer simulation and by experimental tests. In turning performance the European combination had a 9 percent advantage in rollover threshold, compared to a generic U.S. vehicle with properties that were in the midrange of U.S. design practice. Higher suspension roll stiffness and higher chassis weight on the European tractor and semitrailer accounted for the higher threshold.
Technical Paper

A Comparison of Controller Designs for an Active, Electromagnetic, Offroad Vehicle Suspension System Traveling at High Speed

1998-02-23
980924
This paper discusses controller development for an active, off-road vehicle suspension system. A brief review of electronic filters and their characteristics is used to provide insight on the difficulties of designing a control algorithm for negotiating hilly and rough terrain at higher speeds. Two controller designs are presented. One was designed by pole placement and causes the suspension response to approximate a Type 1 Chebychev filter. The other was designed using constrained optimization. A comparison and discussion of simulation results leads to the conclusion that the suspension should be adaptively or predictively controlled for arbitrary terrain and velocity conditions.
Technical Paper

A Comparison of Time Domain and Frequency Domain Test Methods for Automotive Components

1994-11-01
942279
Frequency domain testing has had limited use in the past for durability evaluations of automotive components. Recent advances and new perspectives now make it a viable option. Using frequency domain testing for components, test times can be greatly reduced, resulting in considerable savings of time, money, and resources. Quality can be built into the component, thus making real-time subsystem and full vehicle testing and development more meaningful. Time domain testing historically started with block cycle histogram tests. Improved capabilities of computers, controllers, math procedures, and algorithms have led to real time simulation in the laboratory. Real time simulation is a time domain technique for duplicating real world environments using computer controlled multi-axial load inputs. It contains all phase information as in the recorded proving ground data. However, normal equipment limitations prevent the operation at higher frequencies.
Technical Paper

A Comparison of the Regulatory Approval Process for Vehicles and Off-road Machines in the EU: ‘e-mark’ and ‘CE-mark’

1999-09-14
1999-01-2837
Regulatory requirements in the European Union (EU) for off-road machines and road vehicles are different. Vehicles which transport passengers and goods, along with attached trailers, as well as road motorcycles must meet EEC type-approval requirements. All other types of self-propelled machines must meet the requirements of the Machinery Directive (Council Directive 98/37/EC), and the Electromagnetic Compatibility (EMC) Directive (Council Directive 89/336/EEC) and possibly other directives. This includes such categories as agriculture and forestry machines, construction machines, industrial trucks and similar products. The various directives outline the different processes for demonstrating compliance with the EU requirements. The intent of this paper is to summarize a few of the requirements that are of interest to off-highway equipment manufacturers and to identify some sources of information about the regulatory requirements.
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