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VW bucks hybrid convention with 2013 Jetta HEV Rather than use a mild-mannered Atkinson-cycle ICE, VW engineers opted for a turbocharger. Their unique P2 hybrid powertrain stands alone in terms of sheer driving fun balanced with efficiency. Synergies strengthen safety systems Complementary technologies and data sharing are enabling enhanced collision avoidance. For example, radar and camera sharing the same processor provides a higher level of safety than two separate systems. A 'model' instrument panel ANSYS researchers implement simulation-driven product development for thermoforming of instrument panels.

Q&A with Dr. Pawan Goenka The Executive Director & President-- Automotive & Farm Equipment Sectors, Mahindra & Mahindra Ltd. answers questions on a range of subjects such as auto fuel efficiency, emissions, alternative fuels, safety, telematics, manufacturing, and sustainability. Advances in surface engineering Newer materials with improved properties can enhance the properties of the working surfaces of cylinder components for the demands of increased temperatures, pressures, and corrosive atmospheres and still satisfy performance and life requirements. E-mobility opportunities in the Indian ecosphere The Prime Minister of India in January 2013 unveiled the National Mission on Electric Mobility and formed a National Board of Electric Mobility to fast track e-mobility for India through industry-government partnerships.

In search of the perfect burn The simultaneous download pressures on NOx and PM continue to make research into higher injection pressures and alternative combustion solutions such as homogenous-charge compression ignition attractive. One way to stop a train A new self-energizing electrohydraulic brake offers the advantages of hydraulic brake actuation without the disadvantages of a centralized hydraulic power supply. A model combustion: from art to science Analysis tools, advanced hardware provide insight into combustion process, refining the cylinder's 'big bang.' The datalinked vehicle In the fields and on the job site with GPS.

Safe and sensitive Sensor fusion is the latest data sharing scheme for improving the performance of safety systems. BMW counts down to 1 Series The company's latest entry in the premium compact segment comes to market with rear-wheel drive, 50:50 weight distribution, and longitudinally mounted engines headlined by a powerful turbodiesel. Chevrolet re-engineers Corvette Although the new C6 is shorter and narrower than its predecessor, engineers wanted "more power, more passion, more precision" for the two-seat sportscar. 2005 Honda Odyssey The completely re-engineered model features new technologies from the inside out related to safety, performance, and entertainment. Chrsyler 300 / Dodge Magnum The "it" vehicles for the 2005 model year feature advanced technologies such as cylinder deactivation to go along with Hemi power and distinctive styling. Ford makes space for family vehicles Volvo donates its P2 platform for the new Ford Five Hundred, Freestyle, and Mercury Montego.

Ford's new four The largest engine development program in company history will lead to at least 200 applications, starting with the new Mondeo's Duratec HE and replacement of its existing cast-iron-block four-cylinders with higher aluminum content powerplants. GM Powertrain's new inline six for SUV's For the first time in nearly two decades, three new General Motors vehicles will feature an inline six-cylinder engine developed by GM Powertrain. Fuel-stratified injection from VW Though gasoline direct-injection technology is being introduced in the Lupo FSI, VW says it easily can be adapted for high-volume use in larger vehicles such as the Polo and Golf. LS6 for Z06 The latest high-performance Corvette engine features improved breathing, new pistons, an increased compression ratio, and a new high-profile camshaft.

Simulating air-conditioning performance A computer program developed by Modine Climate Systems and Modelogics helps determine and optimize air-conditioning system performance. Reduced mass haul-truck design concepts Liebherr Mining trucks adopted a reduced structural mass approach to convert unladen weight directly into payload, while simultaneously incorporating state-of-the-art driveline technology. Optimizing a tractor frame for improved cabin NVH To address an aging agricultural workforce and modern ergonomic guidelines, researchers at Doshisha University and Kubota modeled medium- and large-sized agricultural tractors to reduce vibration and noise and increase comfort. Applying 3d-CAD to turbocharger development Ishkawajima-Harima Heavy Industries has developed a 3d-CAD system for turbochargers. satisfying requirements for digital mockup development.

Top tech talent Spotlight on some of the technologies that have been judged worthy of an AEI SAE 2013 Tech Award On the charge New solutions for turbocharger hoses were revealed at a leading international conference. Ian Adcock reports Gateway to electronic future Chris Edwards asks if field-programmable gate array will be the next big step in automotive electronics

Testing for cold-climate comfort AE goes way north to the Arctic Circle for an inside look at Hyundai's winter testing of the new Nexo FCV and Kona EV and their unique and critical HVAC systems. Innovation more than skin deep A new wave of engineered plastics are delivering structural, mass-reducing, and aesthetic benefits for new vehicle applications. A secret weapon for roof-crush testing Before you crush that bus or racecar chassis, find out how engineers at CAPE are optimizing test-rig performance. Editorial: Tesla's Model 3 is two very different cars SAE Standards News A hive of activity Supplier Eye Why aren't there more unibody pickups?

Automotive Engineering International 2012 SAE World Congress Tech Awards The editors of Automotive Engineering International preview the most innovative supplier technologies to be displayed April 24-26 in Detroit at the SAE 2012 World Congress. The top five are highlighted in this edition, but additional technologies and other event coverage can be viewed online at www.sae.org/mags/aei/saewc. The quest for better turbocharger compressors With the prevalence of automotive engine downsizing for better efficiency and emissions, greater emphasis is being placed on turbo aerodynamics to achieve wider-range and high-efficiency single-stage compressors. HCCI: The search for a better burn continues A Bosch-led consortium sponsored by the U.S. DOE, and a research team at Sandia National Laboratories, are pushing to unlock the fuel-efficiency potential of the elusive homogeneous-charge compression ignition engine.

Driving EVs toward lower cost The race is on to reduce battery and electric-drive systems costs while improving efficiency. Seeking ways to make better computer crashes New models and simulations help improve safety as software and hardware provide more realism to iterate designs more quickly. Evaluating aluminum bonds Adhesively joined aluminum alloy sheets present challenges that steel-adhesive joints do not. Ford researchers present a modified technique to inspect Al-adhesive joints in lab and production environments. Leading the attack on engine pumping losses Cylinder deactivation delivers real-world fuel economy gains, helping vehicles to meet and exceed their sticker numbers. That's why the downsized/boosted guys now want it on their engines.

Then there were two Prevailing sentiment in the Japanese media, and to some extent among the public, is that there are two truly indigenous automobile manufacturers in Japan: the Toyota group of companies and Honda. Others have entrenched themselves in global alliances for much-needed infusions of foreign capital. Cars and light trucks merge As light-vehicle segments blur in function and utlility, Japanese manufacturers are placing body design emphasis on optimum space utilization and crash safety. Chassis trends Technologies in development by Japanese companies include lane keeping, steer by wire, and dynamic stability via hybrid-electric drive. Engines and electric motors The Japanese industry is pursuing a high-tech mix of internal combustion engines, hybrid IC/electric powertrains, and fuel cells.

Jaguar's green technology Jaguar is synonymous with sporting elegance and refinement-and now also high tech materials and green endeavour. Ian Adcock gets the inside story from the all new XJ's engineering design team Spotlight on Phil Hodgkinson Phil Hodgkinson talks with Ian Adcock about Jaguar Land Rover's future engineering strategy EcoBoost set to cut fuel consumption by 20% Ford's EcoBoost is about more than cutting engine capacity and adding direct injection, turbocharging and twin variable camshafts. Automotive Design reveals the technology behind the headlines

Defying the disruptors and driving innovation Four top engineering executives discuss how their "traditional" companies are finding new technology opportunities and business growth amid the start-ups-and are even doing some disrupting themselves. Preparing for a 48-volt revival The quest to improve fuel economy is not waning, nor is the desire to achieve higher mpg through the use of just the right lightweight material for the right vehicle application. Additive manufacturing enhances GTDI pistons Selective Laser Melting may help manufacture future gasoline-engine pistons with enhanced heat-transfer properties and reduced weight.

The welding game changer Daniel Jubera of Novelis talks exclusively to Ian Adcock about its new laser weldable aluminium On the supercharge A new variable supercharger from V-Charge could herald a new era of downsized engines. Ian Adcock reports Making the MOST of in-car data Mark Fletcher takes a look at MOST and discovers how it is helping OEMs to keep pace with consumer demands

Car of 2100 A.D. AEI gave readers a chance to speak out on what they thought people in 2100 would be driving. We have chosen the best submissions. Also, the AEI editors have included their best guess as to what cars will be in 2100. We realize that this is a guess but the real answer will not be known for 100 years. V8 power for BMW's M5 The new 294-kW (400-hp) S62 engine developed by BMW's M GmbH features Double VANOS variable intake and exhaust valve timing, electronic drive-by-wire, and oil circulation boosted as a function of lateral cornering force. Northstar revised for 2000 Improvements to the powerplant include a roller-follower valvetrain, improved combustion chamber, center-feed intake manifold, coil-on-plug cassette ignition system, and a Siemens powertrain controller. Aston Martin's first V12 Available in both the DB7 Vantage Coupe and Volante, the flexible all-alloy engine delivers 85% of its peak torque at just 1500 rpm.

Autonomous vehicles: impact on society Self-driving technology offers plenty of promise, but not everything about autonomous vehicles will be a panacea. Crankshaft reliability by integrated design, simulation, and testing This testing method is proven and beneficial for the design and development of the crankshaft and could be applied to other critical engine components, thereby extending to system reliability. New Engines 2016 Highlighting the design, engineering, and technologies inside some of the most competitive gasoline and light-duty diesel ICEs. Touch and go Avionics developments are changing life in the cockpit and at airborne work stations. Improving heavy-duty engine component efficiencies Cylinder deactivation can improve fuel economy by using a reduced number of cylinders that operate at higher loads and thermal efficiency, while other cylinders are turned off, when the engine operates at partial load conditions.

Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf

Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.

Engine boosting goes full bore Pumping more air into the cylinder is key to solving the CAFE puzzle, and engineers are hard at work figuring out the best ways to do it with turbocharger and supercharger innovation. Building a pathway for autonomous driving Existing safety systems will be augmented by onboard and external inputs; the biggest challenges will be designing the software that makes proper decisions without error and liability concerns. Steel in control Hyundai Steel develops a new 780-MPa grade of hot-rolled high-strength steel for application in a one-piece front lower control arm, displaying the potential for an 8% mass reduction.

Improving heavy-duty engine component efficiencies Cylinder deactivation can improve fuel economy by using a reduced number of cylinders that operate at higher loads and thermal efficiency, while other cylinders are turned off, when the engine operates at partial load conditions. A switching roller finger follower is one of the technologies that help make it work. Pumping up hydraulic capabilities Electrohydraulic advances keep coming as distributed electronics flex their muscle. Tracking the trends in commercial vehicle communications Industry insiders at Molex offer what they think the future may hold for heavy-duty components in 24/7 communications systems. ADAS system validation It is crucial that different advanced driver assistance systems functionalities interact seamlessly with existing electronic control unit (ECU) networks.