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Training / Education

Fundamentals of Vehicle Suspension Design

2024-12-03
The design and development of vehicle suspensions significantly influences vehicle handling and ride comfort. Suspension system design excellence follows the basic laws of physics using design synthesis techniques, a methodical process for suspension geometry development. Suspension geometry is the foundation of vehicle performance from which high-confidence suspension components and tunings can be developed. Suspension component design continues to move toward mass and cost efficient designs with high levels of stiffness being essential to achieving design requirements.
Training / Education

Introduction to DO-178C

2024-11-18
This two-day course will introduce participants to industry best practices for real-world software development and how to avoid common DO-178C mistakes. This course is intended to present the information necessary to help minimize DO-178C risks and costs, while also maximizing software quality during avionics development.  The instructor will guide participants through topics such as aircraft safety, systems, software planning, software requirements, and software design/code/test.  
Training / Education

Introduction to Car Hacking with CANbus

2024-11-13
Vehicle cybersecurity vulnerabilities could impact a vehicle's safe operation. Therefore, engineers should ensure that systems are designed free of unreasonable risks to motor vehicle safety, including those that may result due to existence of potential cybersecurity vulnerabilities. The automotive industry is making vehicle cybersecurity an organizational priority.
Training / Education

Engineering Project Management

2024-10-22
This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. Project Management and Advanced Product Quality Planning (APQP) are two critical techniques used in product development in the mobility industry today. This course will bring these techniques together in an easy to understand format that goes beyond the typical concept of constructing timelines and project planning, by exploring not only the Automotive APQP process, but also key aspects of PM processes.
Training / Education

Photography for Accident Reconstruction, Product Liability, and Testing

2024-09-17
Many technical projects, most vehicle and component testing, and all accident reconstructions, product failure analyses, and other forensic investigations, require photographic documentation. Roadway evidence disappears, tested or wrecked vehicles are repaired, disassembled, or scrapped, and components can be tested for failure. Photographs are frequently the only evidence that remains of a wreck, or the only records of subjects before or during tests. Making consistently good images during any inspection is a critical part of the evaluation process. 
Training / Education

Optimizing Systems Design Engineering

2024-09-13
This full-day course is designed to equip engineering professionals with the knowledge and tools needed to combine the strengths of Design Engineering and Systems Engineering into Systems Design Engineering (SDE) principles. These principles will improve engineering efficiency and practically design more sustainable system-level products, all while strategically aligning with digital transformation objectives.
Training / Education

MBSE Design and Development

2024-09-10
In today's complex engineering landscape, effective systems engineering is essential for ensuring the success of projects across various industries. The MBSE Design and Development training course offers a comprehensive exploration of Model-Based Systems Engineering (MBSE) principles and practices, providing participants with the technical knowledge and practical skills needed to excel in modern systems engineering. This course serves as a bridge from traditional systems engineering approaches to contemporary systems modeling methodologies.
Training / Education

Photogrammetry and Analysis of Digital Media

2024-08-28
Photographs and video recordings of vehicle crashes and accident sites are more prevalent than ever, with dash mounted cameras, surveillance footage, and personal cell phones now ubiquitous. The information contained in these pictures and videos provide critical information to understanding how crashes occurred, and  analyze physical evidence. This course teaches the theory and techniques for getting the most out of digital media, including correctly processing raw video and photographs, correcting for lens distortion, and using photogrammetric techniques to convert the information in digital media to usable scaled three-dimensional data.
Training / Education

System Engineering and Strategic Program Management for the Aviation Industry

2024-08-27
This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). The course directly addresses improved aircraft system design tools and processes, which, when implemented will significantly contribute to simpler, lower cost and even safer airplanes that meet customer quality demands. Adding value to the high-leveraged area of design (reducing design by involving manufacturing) — which is what this course does — can start to reverse the current trend (overrun and long delay) and help aircraft companies be more profitable. 
Training / Education

Development and Practice of Airborne Electronic Hardware Based on DO-254

2024-08-27
This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). Participants in this course comprehensive understanding of the DO-254 standard including how the development of airborne electronic hardware (AEH) and the development of the aircraft system are related. It addresses the key objectives, activities, and generated data of the AEH lifecycle and presents common problems in the application of DO-254 and how to prevent them. This course also includes current AEH certification requirements and interprets some of the difficulties in gaining compliance approval.
Training / Education

Exploration of Machine Learning and Neural Networks for ADAS and L4 Vehicle Perception

2024-07-18
Convolutional neural networks are the de facto method of processing camera, radar, and lidar data for use in perception in ADAS and L4 vehicles, yet their operation is a black box to many engineers. Unlike traditional rules-based approaches to coding intelligent systems, networks are trained and the internal structure created during the training process is too complex to be understood by humans, yet in operation networks are able to classify objects of interest at error rates better than rates achieved by humans viewing the same input data.
Training / Education

AS9145 Requirements for Advanced Product Quality Planning and Production Part Approval

2024-07-08
This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. Production and continual improvement of safe and reliable products is key in the aviation, space, and defense industries. Customer and regulatory requirements must not only be met, but they are typically expected to exceeded requirements. Due to globalization, the supply chain of this industry has been expanded to countries which were not part of it in the past and has complicated the achievement of requirements compliance and customer satisfaction.
Technical Paper

Simulating Cloud Environments of Connected Vehicles for Anomaly Detection

2024-07-02
2024-01-2996
The emergence of connected vehicles is driven by increasing customer and regulatory demands. To meet these, more complex software applications, some of which require service-based cloud and edge backends, are developed. Due to the short lifespan of software, it becomes necessary to keep these cloud environments and their applications up to date with security updates and new features. However, as new behavior is introduced to the system, the high complexity and interdependencies between components can lead to unforeseen side effects in other system parts. As such, it becomes more challenging to recognize whether deviations to the intended system behavior are occurring, ultimately resulting in higher monitoring efforts and slower responses to errors. To overcome this problem, a simulation of the cloud environment running in parallel to the system is proposed. This approach enables the live comparison between simulated and real cloud behavior.
Technical Paper

Automated AI-based Annotation Framework for 3D Object Detection from LIDAR Data in Industrial Areas.

2024-07-02
2024-01-2999
Autonomous Driving is being utilized in various settings, including indoor areas such as industrial halls. Additionally, LIDAR sensors are currently popular due to their superior spatial resolution and accuracy compared to RADAR, as well as their robustness to varying lighting conditions compared to cameras. They enable precise and real-time perception of the surrounding environment. Several datasets for on-road scenarios such as KITTI or Waymo are publicly available. However, there is a notable lack of open-source datasets specifically designed for industrial hall scenarios, particularly for 3D LIDAR data. Furthermore, for industrial areas where vehicle platforms with omnidirectional drive are often used, 360° FOV LIDAR sensors are necessary to monitor all critical objects. Although high-resolution sensors would be optimal, mechanical LIDAR sensors with 360° FOV exhibit a significant price increase with increasing resolution.
Technical Paper

Design of an Alternative Hardware Abstraction Layer for Embedded Systems with Time-Controlled Hardware Access

2024-07-02
2024-01-2989
This paper proposes a novel approach to the design of a Hardware Abstraction Layer (HAL) specifically tailored to embedded systems, placing a significant emphasis on time-controlled hardware access. The general concept and utilization of a HAL in industrial projects are widespread, serving as a well-established method in embedded systems development. HALs enhance application software portability, simplify underlying hardware usage by abstracting its inherent complexity and reduce overall development costs through software reusability. Beyond these established advantages, this paper introduces a conceptual framework that addresses critical challenges related to debugging and mitigates input-related problems often encountered in embedded systems. This becomes particularly pertinent in the automotive context, where the intricate operational environment of embedded systems demands robust solutions. The HAL design presented in this paper mitigates these issues.
Technical Paper

Enhancing Urban AEB Systems: Simulation-Based Analysis of Error Tolerance in Distance Estimation and Road-Tire Friction Coefficients

2024-07-02
2024-01-2992
Autonomous Emergency Braking (AEB) systems are critical in preventing collisions, yet their effectiveness hinges on accurately estimating the distance between the vehicle and other road users, as well as understanding road conditions. Errors in distance estimation can result in premature or delayed braking and varying road conditions alter road-tire friction coefficients, affecting braking distances. Advancements in sensor technology and deep learning have improved vehicle perception and real-world understanding. The integration of advanced sensors like LiDARs has significantly enhanced distance estimation. Cameras and deep neural networks are also employed to estimate the road conditions. However, AEB systems face notable challenges in urban environments, influenced by complex scenarios and adverse weather conditions such as rain and fog. Therefore, investigating the error tolerance of these estimations is essential for the performance of AEB systems.
Technical Paper

Software-supported Processes for Aerodynamic Homologation of Vehicles

2024-07-02
2024-01-3004
Homologation is an important process in vehicle development and aerodynamics a main data contributor. The process is heavily interconnected: Production planning defines the available assemblies. Construction defines their parts and features. Sales defines the assemblies offered in different markets, where Legislation defines the rules applicable to homologation. Control engineers define the behavior of active, aerodynamically relevant components. Wind tunnels are the main test tool for the homologation, accompanied by surface-area measurement systems. Mechanics support these test operations. The prototype management provides test vehicles, while parts come from various production and prototyping sources and are stored and commissioned by logistics. Several phases of this complex process share the same context: Production timelines for assemblies and parts for each chassis-engine package define which drag coefficients or drag coefficient contributions shall be determined.
Technical Paper

Measurements in the Recirculation Path of a Fuel Cell System

2024-07-02
2024-01-3009
When using "green" hydrogen, fuel cell technology plays a key role in emission-free mobility. A powertrain based on fuel cells (FC) shows its advantages over battery-electric powertrains when the requirement profile primarily demands high performance over a longer period of time, high flexible availability and short refueling times. In addition, FC achieves higher effi-ciencies than the combustion of hydrogen in a gas engine, meaning that the chemical energy is used more efficiently than with established combustion engines. When using FC technology, numerous companies in Baden-Württemberg can contribute their specific expertise from the traditional automotive construction and supplier business. This includes auxiliary units in the air (cathode) and hydrogen (anode) path, such as the air compressor, the H2 recycling pump, humidifier, cooling system, power electronics, valve and pressure tank technology as well as components of the fuel cell stack itself.
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