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Training / Education

Metal Forming

This course covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet-metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process.

Training / Education

Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes.  Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes.  This course will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.

Training / Education

Automated Systems for Aerospace and Space Applications

Pressure on costs and budgets makes automating processes within the aerospace and space industries necessary. Misunderstandings about reductions to these complex systems can result in the improper application of these systems, often leading to poor outcomes and project failure. This course introduces the components of automation critical to the practice of acquiring, installing, and maintaining automation. The instructor presents the types, components, operation, application, cost benefits, laws, strengths, and limitations of automation.

Training / Education

Aviation Safety Engineer Job Functions

This course content provides the Civil Aviation Safety Engineers (Systems - Electrical) with the knowledge and skills to conduct oversight of aviation safety, aircraft certification and Continued Operational Safety. These areas of responsibility include, but are not limited to, Type Certification, Amended Type Certification, Supplemental Type Certification, Parts Manufacturing Approval (PMA), Technical Standard Order (TSO) Continued Operational Safety, Flight manuals, and Operational Approvals.

Training / Education

FAA/EASA Certification, Methods of Compliance for 29.801 Ditching

Certifying an aircraft, part or appliance can be a challenge.  The FAA/EASA procedures can be frustrating and a maze of rules, policy and guidance. Understanding the process and procedures can provide you with a competitive edge and reduce your time obtaining a Certification approval. This course provides an overview of the Federal Aviation Administration (FAA) and European Aviation Safety Agency (EASA) policies, guidelines and requirements leading to Type and Supplemental Type airworthiness approvals. This course has a focus on 29.801 Ditching and EASA 29.802 Emergency Flotation.

Training / Education

Aviation Parts to Medical Devices Bridging the Gap

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. This one-day program is designed to provide introductory information for those organizations who are considering transitioning from the Aeronautic, Space and Defense industry to the Food & Drug Administration (FDA), Medical Device Manufacturing market. Reviewing essential information necessary to understand and successfully begin the journey to FDA Medical Device approval, this course will examine many of the controls between the AS9100 Standard and FDA Regulations and identify the similarities.

Training / Education

Fundamentals of Threaded Fasteners

Fastener experts believe that upwards of 95% of all fastener failures are the result of either the wrong fastener for the job or improper installation. Improper installation or incorrect fastener selection can result in catastrophic loss or damage. Learn how to avoid issues by getting the answers in this course.

Training / Education

PFMEA and the Control Plan - Overview and Application

The Process FMEA and Control Plan program introduces the basic concepts behind this important tool and provides training in how to conduct an effective PFMEA. First, the course explains what a PFMEA is and how it improves the long-term performance of your products, services and related processes by addressing process related failures. The role of the PFMEA in the overall framework of Quality Management System Requirements is explained as well as the role of the PFMEA in the Advanced Product Quality Planning (APQP) process. Additionally, the differences and relationships between the DFMEA and PFMEA are well defined.

Training / Education

Introduction to Airframe Engineering Design for Manufacturing, Assembly and Automation

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. Why is a design for manufacturing, assembly and automation so important? This introductory course on airframe engineering will cover the importance of design for manufacturing, assembly and automation in aerospace. It will review what the key drivers are for a “good” design and some of the key points for manufacturing and assembly of aircraft components. It will look at how an engineer can combine traditional technologies with new, cutting-edge technologies, to determine the best scenario for success.

Training / Education

A Primer on Regulations and Liability Considerations for HAV’s

Potential regulations surrounding the development, testing and commercial launch of Highly Automated Vehicles and possible liability exposure for the manufacturing and operation of Highly Automated Vehicles are fluid and changing areas, that will continue to evolve over the next several years. The first half of this course reviews where regulations are at the state and federal levels, what actions are currently under consideration, how current regulations will need to change to accommodate HAV’s, and how and when new regulations might be implemented. The second half covers both common law and strict liability and how it may apply to HAV’s.

Training / Education

Autonomous Vehicle System and Control Architecture

This 4-week virtual-only experience is conducted by leading experts in the autonomous vehicle industry and academia. You’ll develop an understanding of the fundamentals of AV architecture, including mechatronics, kinematics, and the sense-think-act framework in autonomous systems. The course builds a connection for how robotics are used in autonomous vehicles and provides you with demonstrations, procedures, and the skills necessary to program a robot with basic commands using the Robot Operating System (ROS).

Training / Education

Euro NCAP’s New Rating Scheme – 2026 & Beyond

SAE International will host a series of webinars that will cover the recently published and completely new Euro NCAP Rating Scheme for 2026 and beyond. This rating scheme supports the Euro NCAP Vision 2030 Roadmap. e-Learning coming soon!

Training / Education

Product Development for AV and EV Reliability

According to NHTSA, there were 932 vehicle recalls in the United States in 2022, affecting approximately 31 million vehicles; 39 electric vehicle recalls affecting more than 1.3 million vehicles, and 56 ADAS recalls affecting more than 4.7 million vehicles. Furthermore, Warranty Week reports that Worldwide Auto Manufacturers allocated a total of $54.7 billion for future warranty repairs or $670 per vehicle sold in 2022. 2023 Consumer Report indicates that Electrical Vehicles have 79% more reliability issues than ICE vehicles.

Training / Education

Applying DO-254 for Avionics Hardware Development and Certification

2024-11-20

This basic course introduces the intent of the DO-254 standard for commercial avionics hardware development. The content will cover many aspects of avionic hardware including, aircraft safety, systems, hardware planning, requirements, design, implementation, and testing. Participants will learn industry-best practices for real-world hardware development, common DO-254 mistakes and how to prevent them, and how to minimize risks and costs while maximizing hardware quality.

Training / Education

ADAS Application Automatic Emergency Braking

2024-09-19

Active safety and (ADAS) are now being introduced to the marketplace as they serve as key enablers for anticipated autonomous driving systems. Automatic emergency braking (AEB) is one ADAS application which is either in the marketplace presently or under development as nearly all automakers have pledged to offer this technology by the year 2022. This one-day course is designed to provide an overview of the typical ADAS AEB system from multiple perspectives.

Training / Education

Injuries, Anatomy, Biomechanics & Federal Regulation

2024-09-09

Safety continues to be one of the most important factors in motor vehicle design, manufacturing, and marketing.  This course provides a comprehensive overview of these critical automotive safety considerations: injury and anatomy; human tolerance and biomechanics; occupant protection; testing; and federal legislation. The knowledge shared at this course enables participants to be more aware of safety considerations and to better understand and interact with safety experts. This course has been approved by the Accreditation Commission for Traffic Accident Reconstruction (ACTAR) for 18 Continuing Education Units (CEUs).

Training / Education

Fundamentals of Batteries for Mobility Applications

2024-09-09

How are batteries used in the mobility industry? This three-week hybrid course introduces how batteries fit into the energy context and provides the fundamental knowledge and state-of-the-art insights into battery technologies. It will cover the key role of batteries as a tool for energy storage, the main components and parameters that characterize a battery, and the electrochemical phenomena that lie behind battery operation.

Training / Education

DO-326A and ED-202A An Introduction to the New and Mandatory Aviation Cyber-Security Essentials

2024-07-29

This course will introduce participants to industry best practices for real-world aviation cyber-security risk-assessment, development & assurance. Participants will learn the information necessary to help minimize DO-326/ED-202-set compliance risks and costs, while also optimizing cyber-security levels for the development, deployment and in-service phases Topics such as aircraft security aspects of safety, systems-approach to security, security planning, the airworthiness security process, and security effectiveness assurance will be covered.

Training / Education

Aircraft Cabin Safety and Interior Crashworthiness

2024-07-23

This two-day course will begin with a discussion of commercial off the shelf (COTS) test requirements.  The instructor will then guide participants through the various cabin interior emergency provisions and their requirements such as supplemental passenger oxygen, emergency equipment, seats, flammability, emergency exits, emergency lighting and escape path markings, and various other cabin interior systems.  

Training / Education

AS9145 Requirements for Advanced Product Quality Planning and Production Part Approval

2024-07-08

This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. Production and continual improvement of safe and reliable products is key in the aviation, space, and defense industries. Customer and regulatory requirements must not only be met, but they are typically expected to exceeded requirements. Due to globalization, the supply chain of this industry has been expanded to countries which were not part of it in the past and has complicated the achievement of requirements compliance and customer satisfaction.