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Easy to control Designers grab a range of technologies to create controls that are simpler for operators to use. Designing quiet off-highway equipment OEMs and suppliers are using new materials and innovative designs to reduce NVH for both vehicle operators and the environment. Using FEA in off-highway design The process of considering weld redundancy in virtual simulation is a complex way of ensuring that weldment design is robust enough to prevail over accidental weld redundancy that might occur during manufacturing. Efficient and effective leadership Frank O. Klegon, a 30-year SAE member and former product development VP at Chrysler, begins term as chief elective officer of SAE International. Making battlefield targets disappear The use of 'smart' special materials has the potential to radically alter the way military platforms are defended, and used.

After diesel A look at some offshoots-hybrids, HCCI, and alternative fuels-to the ever-popular diesel engine in the off-highway industry. Software gains (hydraulic) power Development processes are being revised as software becomes a centerpiece of electrohydraulic designs. Virtual sensing gets real As emissions regulations get more strict, emissions measurement must get more precise for onboard diagnostics, engine control, and model-based controller design.

Look Ma, no driver Unmanned vehicles evolve quickly as processors, sensors improve performance. Calling all hydraulics engineers As the industry knows all too well, hydraulics engineers are hard to come by; a look at how companies are hiring, training, and, most important, retaining engineers. Making diesels quiet and clear Researchers look at the relative influence of gear design parameters on the rattle noise of a diesel engine timing gear train.

Biofuel opportunities and pitfalls Annual growth in biofuels has been strong but is expected to slow in the near future. User interfaces going mainstream Off-highway HMIs use consumer technologies to add functions, simplify tasks. Reducing the environmental impact of hydraulic systems OEMS and their suppliers are creating new hydraulic systems and components, using new fluids and remanufacturing to save energy and reduce the environmental impact of off-highway equipment. Multiple controllers add to EV complexity Model-based design has revolutionized the way products are developed, with design shifting from parts to the whole.

Hybrids step forward Electric and hydraulic systems trim fuel consumption and emissions, boost performance. Braking for safety Researchers developed a simplified ABS/EBS ECU test bench to research the brake force control function of the EBS system using HIL simulation technology. A metered look at dosing pumps High delivery accuracy, low weight, and dependably long life have made solenoid-operated pumps widely used in mobile applications.

Heavy-duty designs on aftertreatment The introduction of stringent EPA 2015 regulations for locomotive/marine engines and IMO 2016 Tier III marine engines precipitated the need to develop large diesel engine aftertreatment systems. Gaining control of damping Strong nonlinearities of hydraulic systems and the unpredictable operating conditions of the specific application (e.g., uneven ground, varying loads) are the main challenges to the development of satisfactory general vibration damping methods and controls. Getting real about test cycles Fuel consumption of working machines is strongly influenced by machine specification, working environment, and operator behavior, therefore a mix of several test cycles is necessary. The case for Class 8 hybrids Hybrid technology may not be the best solution for all heavy-truck applications, but a Caron Engineering expert explains how it can still benefit Class 8 vehicles.

Tackling biodiesel's technical challenges Caterpillar researchers are working to mitigate biodiesel's negative effects on engine components and aftertreatment systems. More for less Telematic systems are offering more features and functions for lower prices. Improving actuation speed and controllability With high-speed hydraulic proportional valves, the performance of existing cam phasing systems can be improved or the actuation mechanisms can be applied directly to engine valve actuation.

Editorial AVs, data and 'surveillance capitalism' SAE AV Activities SAE launches Office of Automation The Navigator Lessons from the 737 Max-8 debacle Scorecard Waymo, GM and Ford pegged as autonomous leaders Designs to Dye for: Autonomy's New-Materials Revolution From pineapples to bacteria, Envisage's research is focused on new-mobility's 'inside' story. Dining on Data Processing, in real-time, the enormous data stream that's flowing through AVs is increasingly the job of NVIDIA's mighty GPUs. Danny Shapiro relishes the feast. New Performance Metrics for Lidar Frame-rate measurement is so yesterday.

Editorial It's more than just a magazine The Navigator Needed: a step beyond STEM SAE AV Activities A listing of SAE International's autonomous vehicle-related offerings across the organization. Autonomy for the Masses Ford Autonomous Vehicles LLC aims to do for AVs what the Model T did for just about everyone. CEO Sherif Marakby explains. Speeding Thermal Analysis for Autonomous EVs Solving thermal challenges is vital to AEV development. Siemens PLM's new Simcenter integrated simulation package offers a high-fidelity, easy-to-use solution. New Mobility's Mega-Mappers Most believe ultrahigh-definition mapping is crucial to make high-level automated driving possible. Developing these maps is a huge undertaking-one that's enjoying a massive investment of money and talent. From a Blip to a Boom Automotive radar rides the 77-GHz technology wave toward greater capability and vehicle safety.

Editorial Trust, testing and transition SAE Standards News SAE updates J3016 automated-driving graphic View from a Visionary Chris Urmson helped give birth to vehicle autonomy. His company, Aurora, is leading the technology to maturity and widespread adoption. Extending EV Range Using AV Programming Intelligent programming of autonomous electric vehicles offers potentially big energy savings, according to a study by IAV. Intel Study: Autonomous Vehicles Expected to be Common-in 50 Years New U.S. consumer survey sees most Americans "expect" AVs, though many currently fear the technology. Europe's Latest AV Testing Facilities Key for Swift Autonomous Adoption The need for data sharing and commonality in burgeoning AV technologies is bringing new meaning to the words 'proving grounds.' End Public 'Shadow' Driving! The best way to test and train AI for autonomous vehicles is through proper simulation, systems engineering, and an end-state scenario matrix.

Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.

On the verge of the Digital Age Increasingly connected electrohydraulic systems and machine controls allow the high degree of controllability that's essential for automated operations. Miserly power systems Engineers push engine, transmission technologies to turn off fuel usage. All options on the table Powertrain developers who spoke at SAE COMVEC are leaving no stone unturned in their quest to trim emissions. Cab air quality: A critical component of operator comfort Focus on defining cab air quality, measuring it, and designing the needed performance into cabin designs and HVAC systems is intensifying. Expanding fast charging faster Tritium works to accelerate installation of DC fast-charging infrastructure to keep up with growing demand for commercial EVs.

Over-the-air affair Remote updating of software and firmware on commercial trucks and off-highway machines is on the rise, not only for maintenance functions but also to add new features like operator-assist technology. Developments in engine-based gensets With demand for generator sets steady and regulatory change settling, suppliers can rationalize their offerings and push improvements in areas like noise abatement and economy. Testing, testing and even more testing The commercial-vehicle market is eager to adopt more ADAS and automated-driving innovations, but before those technologies get to the road they must first pass rigorous testing practices that prove their efficacy. Smart and connected powertrains FPT Tech Day reveals multi-power Cursor X concept, other "4.0 innovations" for hydrogen fuel cell, electric and natural gas propulsion.

Editorial The consolidation plot thickens The Navigator As the world turns to C-V2X, Europe picks WiFi Complexity of Autonomous-Systems Simulation, Validation Soars to the Clouds Scalable, cloud-based architectures are gaining greater acceptance for simulating and testing the myriad development aspects of automated driving. Connectivity Solutions for AVs The promises of fully connected autonomous vehicles are great, but so are the challenges. What M&E Can Teach the AV Industry About Data Media & entertainment offers important learnings on data retention, management, scalability and security. The Rodney Dangerfield of Automated-Driving Sensors Radar and lidar get all the attention, but Inertial Measurement Units are the backbone of sensor fusion. Suppliers are scrambling to make IMUs more accurate-and much less expensive. The Sense-itive Side of Autonomous Vehicles BASF is exploring how specific materials-and even paint colors and finishes-can improve the capabilities of AV sensors.

Embedded systems help drive autonomy forward Kontron provides high-end knowledge for image processing, analysis with fewer control modules. Open approach to propulsion Deutz CEO sees combination of sustainable-fuel combustion engines and electric drive systems powering the off-highway market. Increasing connectivity, leveraging intelligence Parker Hannifin expert discusses IoT for mobile equipment and moving beyond standard telematics by integrating systems controllers and smart components. Cummins, Tula test 'dynamic' cylinder deactivation Tula's Dynamic Skip Fire technology already used in light-duty gasoline engines shows potential in heavy-duty diesels to significantly reduce NOx emissions. Supplier Directory Complete listing of industry suppliers categorized by technology area.

No shortage of challenges Supply chain struggles join perennial challenges for Cummins' off-highway business, namely meeting shifting global emissions standards and satisfying emerging technology trends. Batteries not the only route to EV efficiency Allison CTO stresses efficiency and safety of propulsion units also are critical to reducing cost, improving performance and ultimately winning over customers. Batteries go underground A Saft expert evaluates various Li-ion chemistries and strategies - battery swapping vs. fast charging - for electric mining vehicles. Platooning: an evolving pathway to full autonomy Human-guided convoys can provide real-world benefits sooner than individual driverless trucks, but safety and operational issues still need to be resolved to optimize platoon configurations. Supplier Directory Complete listing of industry suppliers categorized by technology area.

Connectivity continues its advance More OEMs and Tier 1 suppliers are focusing on embedded telematic systems, hoping to displace aftermarket hardware. Tailoring fuel injection to control NOx The next big step to help heavy-duty diesel engines meet stricter emissions regulations involves adapting the fuel-injection system to the combustion needs. Active on safety Crash-avoidance technologies are vital "building blocks" to automate commercial vehicles, implement truck platooning and ultimately achieve zero accidents. Engineering with simulation and data Companies are discovering new simulation techniques, especially optimization; the next step is to combine simulation with sensor data and predictive analytics to create even more robust off-highway equipment.

Electrohydraulic engineers embrace integration Software improvements help both engineers and operators as architectures evolve. Indestructible from the start OEMs and suppliers are investing in testing equipment, facilities, and software to ensure proper performance of components prior to being placed in the field. To 2010 and beyond Engineers working on emissions-control systems for heavy-duty engines already are preparing for ever more stringent regulations later next decade. Top Technologies of 2008 The editors look back at some of the most significant technological innovations during the past year according to readers.

Operator station innovations Off-highway engineers work hard to provide comfort, ease of operation, and reliability to users. As an added challenge, they must design for operators who can spend an entire day working hard in their cab. Designing online Major developments in internet-based technologies are profoundly changing the engineering/design process, revolutionizing the way OEMs and suppliers do business, and speeding the industry's time-to-market. FEA simulation of an electrohydraulic system Researchers from the Milwaukee School of Engineering provide an accurate model of a typical magentic actuator Predicting injury in forklift upsets Researchers from the Biomechanics Institute present test results that demonstrate operators can prevent ejection and injury from a forklift if they are lap-belted and have either a winged seat or hip restraint.

Simulating cab noise and vibration Researchers at kubota and Doshisha University have established a prediction method for the engine-idling state using statistical energy analysis. Manufacturing cost estimating Caterpillar's ACT Group uses Micro Estimating Systems' computer-aided estimating program to increase efficiency and decrease operating costs in powder-metal part manufacturing. In search of greener pastures Agricultural OEMs are looking at the total life cycle to develop more environmentally conscious products and processes. Emissions and lubrication More stringent diesel emissions legislation is placing an increased burden on engine lubricant in the form of soot loading.