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Technical Paper

Warrior Injury Assessment Manikin Oblique Vertical Testing

2018-11-12
SC18-22-0008
Abstract - The Warrior Injury Assessment Manikin (WIAMan) was developed to assess injury in Live Fire Test and Evaluation (LFTE) and laboratory development tests of vehicles and vehicle technologies subjected to underbody blast (UBB) loading. While UBB events impart primarily vertical loading, the occupant location in the vehicle relative to the blast can result in some inherent non-vertical, or off-axis loading. In this study, the WIAMan Technology Demonstrator (TD) was subjected to 18 tests with a 350g, 5-ms time duration drop tower pulse using an original equipment manufacturer (OEM) energy attenuating seat in four conditions: purely vertical, 15° forward tilt, 15° rearward tilt, and 15° lateral tilt to simulate the partly off-axis loading of an UBB event. The WIAMan TD showed no signs of damage upon inspection. Time history data indicates the magnitude, curve shape, and timing of the response data were sensitive to the off-axis loading in the lower extremity, pelvis, and spine.
Article

Turn growing complexity into competitive advantage through digitalization

2021-03-10
While the pandemic continues, aerospace companies are rising to embrace new and emerging challenges at a time when there’s so much innovation. This innovation can be seen in the emergence of urban air mobility (UAM), the rebirth of supersonic flight, the drive towards a “zero emission” aircraft, and the continued use of autonomous drones for delivery, freight, search & rescue, and defense. There are exciting new developments in space as companies are developing products for commercial exploration and space tourism, and new ways to launch satellites. A new generation of engineering is also emerging in the defense sector and its development of not only aircraft, but also ships, tankers, and even flight trainers.
Magazine

Tech Briefs: September 2018

2018-09-01
Enhanced SATCOMs for Unmanned Aerial Systems The Bus Too Tough to Die Combating Infrared Threats on the Battlefield Optical Interconnect Design Challenges in Space High-Performance Computing for the Next-Generation Combat Vehicle Merging Antenna and Electronics Boosts Energy and Spectrum Efficiency Integrated Magneto-Optical Devices for On-Chip Photonic Systems Development of magneto-optical (MO) materials could lead to a range of nonreciprocal optical devices for emerging standardized photonic integrated circuit (PIC) fabrication processes. Low Power Optical Phase Array Using Graphene on Silicon Photonics Electrostatic doping of 2D materials embedded in waveguides could enable ultrafast devices with unprecedented power. Spatial Resolution and Contrast of a Focused Diffractive Plenoptic Camera New technology captures spectral and spatial information of a scene in one snapshot while raising pixel counts and improving image quality.
Magazine

Tech Briefs: May 2018

2018-05-01
New Technologies Tackle UAV Challenges Robotic Applique Kits Leverage Existing Assets Educating UGVs Implementing AI Advancements in Thermal Image Training Data Sets Protecting Critical Data on Unmanned Underwater Platforms Advancements Made to the Wingman Software-in-the-Loop (SIL) Simulation: How to Operate the SIL New features include the creation of virtual environments that match real-world gunnery test courses. Soldier-Robot Team Communication: An Investigation of Exogenous Orienting Visual Display Cues and Robot Reporting Preferences The effective use of robots to conduct dangerous missions depends on accurate man-machine communications. Soft Robotic Fish Swims Alongside Real Ones in Coral Reefs GPS Enabled Semi-Autonomous Robot Combining GPS signals with acoustic and encoder data gives a robot the ability to determine its location and orientation within a reference frame.
Magazine

Tech Briefs: April 2018

2018-04-01
Laser Detecting Systems Enhancing Survivability and Lethality on the Battlefield Designing With Plastics for Military Equipment Engine Air-Brakes Paving the Way to Quieter Aircraft Nett Warrior Enhancing Battlefield Connectivity and Communications XPONENTIAL 2018 - An AUVSI Experience Communications in Space: A Deep Subject First Air-Worthy Metal-Printed RF Filter Ready for Takeoff Validation of Automated Prediction of Blood Product Needs Algorithm Processing Continuous Non-Invasive Vital Signs Streams (ONPOINT4) Using a combination of non-invasive sensors, advanced algorithms, and instruments built for combat medics could reduce hemorrhaging and improve survival rates. Calculation of Weapon Platform Attitude and Cant Using Available Sensor Feedback Successful development of mobile weapon systems must incorporate operation on sloped terrain.
Standard

Standard Practice for Human Systems Integration

2019-02-08
HISTORICAL
SAE6906
This Human Systems Integration (HSI) Standard Practice identifies the Department of Defense (DoD) approach to conducting HSI programs as part of procurement activities. This Standard covers HSI processes throughout design, development, test, production, use, and disposal. Depending on contract phase and/or complexity of the program, tailoring should be applied. The scope of this standard includes prime and subcontractor HSI activities; it does not include Government HSI activities, which are covered in the DoD HSI Handbook. HSI programs should use the latest version of standards and handbooks listed below, unless a particular revision is specifically cited in the contract.
Technical Paper

Second-Life of Electric Vehicle Batteries from a Circular Economy Perspective: A Review and Future Direction

2023-08-28
2023-24-0151
The second-life use of batteries from electric vehicles (EV) represents an excellent and cost-effective option for energy storage applications, including the control of fluctuations in energy supply and demand or in combination with solar photovoltaic and wind turbine. Indeed, these batteries are normally replaced from EV use before the end of their service life, when they still have 70-80% of the original capacity. Depending on the cell chemistry and the specific design, such batteries can still be employed in less stressful applications than the automotive one, including commercial, residential, and industrial applications. With the aim to promote the transition to a circular closed-loop economy for spent traction batteries, this study consists in a systematic literature review of available options for reusing EV batteries as a storage system in a factory environment, highlighting benefits and critical aspects.
Magazine

SAE Truck & Off-Highway Engineering: April 2018

2018-04-05
Connectivity takes center stage Telematic links have become the norm, helping fleet owners and operators improve efficiency and letting OEMs predict component failures. More power, less noise, fewer emissions These key attributes drive development of new generators both big and small. TARDEC pursues advanced power generation U.S. Army, GM collaborate on fuel-cell-generated electricity to power the vehicle's propulsion system and onboard electronics, while providing off-vehicle power via an Exportable Power Take-Off unit. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.
Book

SAE International's Dictionary of Testing, Verification, and Validation

2023-10-30
Created to elevate expertise in testing, verification, and validation with industry-specific terminology, readers are empowered to navigate the complex world of quality assurance. From foundational concepts to advanced principles, each entry provides clarity and depth, ensuring the reader becomes well-versed in the language of precision. This dictionary is an indispensable companion for both professionals and students seeking to unravel the nuances of testing methodologies, verification techniques, and validation processes. Readers will be equipped with the tools to communicate effectively, make informed decisions, and excel in projects. In addition, references to SAE Standards are included to direct the reader to additional information beyond a practical definition.
Article

SAE International extends call for abstracts, seeks submissions for AeroTech conference

2022-08-11
Engineering Events staff at SAE International in Warrendale, Pennsylvania, have extended the call for abstracts through September 21 for the organization’s AeroTech aerospace and defense technology conference, which will take place at the Fort Worth Convention Center in Fort Worth, Texas, March 14-16, 2023. Visit the AeroTech call for abstracts page for more information and to get started.
Standard

S400 Copper Media Interface Characteristics Over Extended Distances

2019-07-09
CURRENT
AS5643/1A
This SAE Aerospace Standard (AS) establishes guidelines for the use of IEEE-1394-2008 Beta (formerly IEEE-1394b) as a data bus network in military and aerospace vehicles. It encompasses the data bus cable and its interface electronics for a system utilizing S400 over copper medium over extended lengths. This document contains extensions/restrictions to “off-the-shelf” IEEE-1394 standards, and assumes that the reader already has a working knowledge of IEEE-1394. This document does not identify specific environmental requirements (electromagnetic compatibility, temperature, vibration, etc.); such requirements will be vehicle-specific and even LRU-specific. However, the hardware requirements and examples contained herein do address many of the environmental conditions that military and aerospace vehicles may experience. One should refer to the appropriate sections of MIL-STD-461E for their particular LRU, and utilize handbooks such as MIL-HDBK-454A and MIL-HDBK-5400 for guidance.
Standard

Requirements for Conducting Audits of Aviation, Space, and Defense Quality Management Systems

2022-11-29
CURRENT
AS9101G
This standard defines requirements for the preparation and execution of the audit process. In addition, it defines the content and composition for the audit reporting of conformity and process effectiveness to the 9100-series standards, the organization's QMS documentation, and customer and statutory/regulatory requirements. The requirements in this standard are additions or represent changes to the requirements and guidelines in the standards for conformity assessment, auditing, and certification as published by ISO/IEC (i.e., ISO/IEC 17000, ISO/IEC 17021-1). When there is conflict with these standards, the requirements of the 9101 standard shall take precedence.
Standard

Requirements for Aviation, Space, and Defense Auditor Training, Development, Competence, and Authentication

2020-11-11
CURRENT
AS9104/3A
This document defines the minimum requirements for auditors, CBs, Auditor Authentication Bodies (AABs), Training Provider Approval Bodies (TPABs), and Training Providers (TPs) who participate in the IAQG Industry Controlled Other Party (ICOP) scheme. The requirements in this standard supplement those defined within the 9104/1, 9104/2, ISO/IEC 17021-1, and ISO/IEC 17021-3 standards. Data protection for the parties subject to this document and other relevant requirements of the ICOP scheme are managed via bi-lateral contracts between the joint controllers of the data.
Article

Quality management experts provide guidance on AS9100 standard

2021-11-04
Quality management professionals across the global aerospace and defense community are convening for one hour – Wednesday, October 27th, starting at 10 am Pacific Daylight Time (PDT) – to discuss the AS9100 international standard. Register to take part in the free AeroTech webinar, hosted by SAE International and Tektronix, designed to help manufacturers, contractors, and subcontractors throughout the global aviation, space, and defense supply chain keep pace with and meet the requirements of AS9100 international quality management system standard.
Standard

Quality Management Systems - Requirements for Aviation, Space, and Defense Organizations

2016-09-20
CURRENT
AS9100D
This standard includes ISO 9001:20152 quality management system requirements and specifies additional aviation, space, and defense industry requirements, definitions, and notes. It is emphasized that the requirements specified in this standard are complementary (not alternative) to customer and applicable statutory and regulatory requirements. If there is a conflict between the requirements of this standard and customer or applicable statutory or regulatory requirements, the latter shall take precedence.
Research Report

Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing

2023-05-15
EPR2023011
Success in metal additive manufacturing (AM) relies on the optimization of a large set of process parameters to achieve materials whose properties and performance meet design and safety requirements. Despite continuous improvements in the process over the years, the quality of AM parts remains a major concern for manufacturers. Today, researchers are starting to move from discrete geometry-dependent build parameters to continuously variable or dynamically changing parameters that are geometry- and scan-path aware. This approach has become known as “feedforward control.” Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing discusses the origins of feedforward control, its early implementations in AM, the current state of the art, and a path forward to its broader adoption. Click here to access the full SAE EDGETM Research Report portfolio.
Standard

Perspectives on Integrating Structural Health Monitoring Systems into Fixed-Wing Military Aircraft

2019-09-18
CURRENT
AIR6245
This SAE Aerospace Information Report (AIR) is prepared for stakeholders seeking information about the evolution, integration, and approval of SHM technologies for military aircraft systems. The report provides this information in the form of (a) two military organizations’ perspectives on requirements, and (b) general SHM challenges and industry perspectives. The report only provides information to generate awarness of prespectives for military aircraft and, hence, assists those who are involved in developing SHM systems understanding the broad range of regulations, requirements, and standards published by military organizations that are available in the public domain from the military organizations.
Journal Article

Optimizing Intralogistics in an Engineer-to-Order Enterprise with Job Shop Production: A Case Study of the Control Cabinet Manufacturing

2024-01-16
Abstract This study underscores the benefits of refining the intralogistics process for small- to medium-sized manufacturing businesses (SMEs) in the engineer-to-order (ETO) sector, which relies heavily on manual tasks. Based on industrial visits and primary data from six SMEs, a new intralogistics concept and process was formulated. This approach enhances the value-added time of manufacturing workers while also facilitating complete digital integration as well as improving transparency and traceability. A practical application of this method in a company lead to cutting its lead time by roughly 11.3%. Additionally, improved oversight pinpointed excess inventory, resulting in advantages such as reduced capital needs and storage requirements. Anticipated future enhancements include better efficiency from more experienced warehouse staff and streamlined picking methods. Further, digital advancements hold promise for cost reductions in administrative and supportive roles.
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