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Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.

DoD to Deploy Thousands of Low Cost Autonomous Systems Under Replicator Program Top Productivity Improvement Tips for Manufacturing Turbine Discs FACE Technical Standard Offers MOSA Lessons for Safety-Critical Software in Any Sector Adamant: A Soon-to-be Open Source, Mission-Critical Flight Software Framework Written in Ada Benefits and Challenges of Direct-RF Sampling for Avionic Platforms More Airports Test RF as Counter Measure for UAS in Restricted Airspace Adapting U.S. Army Acquisition to Ensure the Reliability and Safety of Autonomous Vehicles This report presents several challenges that the U.S. Army will face in the transition to autonomous vehicles, challenges that are only magnified in the current acquisition environment with limited testing. Artificial intelligence algorithms introduce additional complexity, resulting in systems with a complex combination of human, machine, and autonomous controllers.

Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.

Electrifying Aviation: The Path to Decarbonizing the Skies /Electric aviation mirrors the early stages of the electric vehicle revolution Advances in Military Avionics Technologies Create New Challenges for RF Test and Measurement Plasma Electrolytic Oxidation: The Future of Lightweight Designs in Aerospace and Defense Advanced RF Simulation Reduces Cost and Schedule Risk Assure 5G NTN Performance Before Launch In the complex and quickly evolving 5G NTN landscape, simulating, emulating, and evaluating RF systems boosts mission success. Qualification of Multi-Channel Direction Finding Radar Receivers in The Lab Bullet Impact Testing of Ammunition and Explosives at Picatinny Arsenal A bullet impact (BI) test for evaluating the response of energetically loaded items has been established at the U.S. Army Combat Capabilities Command (DEVCOM) Armaments Center (AC) Explosive Development Facility.

The Sky is No Longer the Limit Celebrating 75 Years of Air Force Technology Air Force Technology Timeline Leveraging New Technologies for Mil/Aero Electronic Systems MOSA Enclosure Design for Military Systems Three Challenges to 5G's Military Success How to Specify and Select RF Filters Investigation of Requirements and Capabilities of Next-Generation Mine Warfare Unmanned Underwater Vehicles Model-based systems engineering (MBSE) tools, including functional flow block diagrams and functional hierarchies, are used to logically define mine countermeasure (MCM) UUV operations and support the development of alternative concepts of operations. On the Pulsed Laser Ablation of Metals and Semiconductors A comparison of effects across disparate experimental regimes through the study of pulsed laser ablation over several orders of magnitude in pulse duration, fluence, and material properties.

Honda airs it out Honda's aerodynamic and NVH development gets a breath of fresh air from its first full-scale wind tunnel in North America. Two-wheeled tech: The latest in motorcycle applications Drawing heavily from automotive advances, the latest in connectivity, safety and convenience are infiltrating the moto world. Nobium: magic metal for battery anodes? Increased cell capacity and rapid recharging in thermal extremes are potential benefits of electrode chemistries fortified by the humble element Nb. Editorial Reconsidering hybrids Supplier Eye Preparing for a lumpy EV transition SAE WCX 2022: ICE won't melt amid shift to EVs ICE life-extension: searching for more solutions Stellantis' Hurricane is coming Bringing back the hot hatch: 2023 Toyota GR Corolla 2022 Jeep Grand Cherokee plugs in Q&A Eunjoo Hopkins, vehicle synthesis manager for the 2022 Jeep Grand Cherokee 4xe, talks about meeting vehicle-integration "science goals" for the hybridized 2022 Grand Cherokee.

Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.

Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Software transforms vehicle development Software-defined vehicles are driving major changes in hardware and control architectures. Model-based analysis of e-motor designs Observing the magnetic field distribution, electromagnetic torque, and iron loss distribution allows engineers to optimize specific performance with minimal weight and material costs. NVH simulation meets realism New toolsets help reduce development time and bring sound and vibration data into the real world. Metamaterials R&D targets NVH abatement Nissan readies its lightweight acoustic solution for 2022 production - will Hyundai follow?

Material selection for battery enclosures Mass reduction is the main reason BEV makers choose aluminum for battery enclosures, but cost and thermal requirements favor steel and polymer composites. Startup targets medium-duty EVs Atlis Motors purpose-engineers nearly all the vital components for an electric pickup and platform capable of spanning several market segments. High-voltage hybrids FEV engineers evaluate 48V and high-voltage parallel hybrid architectures for Class 6-7 commercial vehicles. Certain setups show more promise than others. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.

Engineering Ford's future Product platform and operations chief Hau Thai-Tang on navigating the microchip shortage, compact-unibody trucks, EV and AV challenges, and driving engineering efficiencies amid the lockdown. NAWA aims for 5-minute EV charge A new nano-based carbon electrode is key to reducing electric-vehicle charging time. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.

Gearing EVs for greater efficiency Ingear, an innovative 2-speed transmission born in Canada, aims to unlock electric-vehicle performance and efficiency. Built-in Google vehicle apps arrive Android Automotive OS opens the door, cautiously, for third-party developers. Riding on air: Activated carbon aims at autos An old piece of science is set to bring new applications across the mobility spectrum. Allison builds a testing powerhouse Allison Transmission's new Vehicle Environmental Test center in Indianapolis is open for business for external and in-house customers alike. The VET has everything vehicle development teams need to improve testing efficiencies. Editorial The EVs are coming. Now what?

Superlight superbike: 2021 Ducati Superleggera V4 Ducati pioneers the first street-legal production motorcycle with a full carbon-fiber chassis, as well as advanced aerodynamics. CFRP technical resources New 2020 SAE Technical papers detail current carbon-composite material developments. Virtual and physical testing of Third-Generation High Strength Steel Evaluating a new high-strength steel's ability to improve an existing stamped-steel production part. Static testing of EV components Firing nails into your latest Li-ion battery pack is but one of many regimens in the comprehensive testing of new electric vehicles.

Tesla casts a new strategy for lightweight structures The EV maker boldly invests in the world's largest aluminum die-casting machine to manufacture entire rear underbody structures. Steel the Real Deal Steel's infinite recyclability will help it remain the auto industry's material of choice, insists Tata Steel Europe's CCO. Tesla's Cybertruck is audaciously austenitic A proprietary 301-series stainless steel gives Tesla's first pickup truck unique sales attributes while saving tooling cost. Lightweight design beyond CAD New computational tools enable an integrated data-fusion approach to complex, mixed-materials engineering. An expert from nTopology explains. Editorial Impressions of a rocket launch SAE Standards News New Cooperative Driving Automation standard provides clarity to support advancement of full automation Supplier Eye Now comes product-cadence chaos What We're Driving Can CHAdeMO 3.0 standardize global EV quick-charging?

Engineered Solutions for Enclosure Sealing and Insulation Tips for Reducing Error When Using Eddy Current Measuring Techniques Reducing the High Cost of Titanium Streamlining Post-Processing in Additive Manufacturing Software-Defined Analog Filters: A Paradigm Shift in Radio Filter Performance and Capability SDR Interface for the NeXtRAD Multistatic Radar System Electrodeposition of Metal Matrix Composites and Materials Characterization for Thin-Film Solar Cells Metal matrix composites, which consist of silver-multiwalled carbon nanotube-silver, layer-by-layer stacks, can electrically bridge the cracks (>40 μm) that appear in semiconductor substrates and the composite grid lines. Sensing Applied Load and Damage Effects in Composites with Nondestructive Techniques Comparing and correlating piezoelectrically induced guided waves, acoustic emission, thermography, and X-ray imaging to determine the effects of applied load on a composite structure.

Eyes in the Sky Rugged High-Speed Cameras Capture Critical Flight Test Video Data Panoramic Thermal Imaging Technology A New Concept in Naval Defense Coating Technology Enables Effective Missile Countermeasures FACE™ - Future Airborne Capability Environment Diminishing U.S. Combat Superiority Drives New Software Development Requirements Broadband 1.2- and 2.4-mm Gallium Nitride (GaN) Power Amplifier Designs Multi-Agent RF Propagation Simulator Electrical Characterization of Crystalline UO2, THO2 and U0.71TH0.29O2 Evaluating the suitability of advanced alloys for use in uranium-based neutron detectors. ONR Short Pulse Research, Evaluation and non-SWaP Demonstration for C-sUAV Study Research project is designed to map small unmanned aerial vehicle (sUAV) effects space, empirically and by simulation, as a function of high power microwave (HPM) waveform to develop effective countermeasures.

Designing a High-Speed Decoy Unmanned Aerial Vehicle (UAV) Using Thermoplastics in Aerospace Applications In-Flight Real-Time Avionics Adaptation Using Turbine Flow Meters for Aerospace Test and Measurement Applications Communicating from Space: The Front End of Multiscale Modeling Laser-Based System Could Expand Space-to-Ground Communication Hydraulic Testing of Polymer Matrix Composite 102mm Tube Section Research could lead to development of a composite material that can be processed at a low temperature and still be used at 1000°F. Permeation Tests on Polypropylene Fiber Materials Study attempts to determine if polypropylene nanofiber materials can be used in air filtration systems to remove toxic vapors. Inter-Laboratory Combat Helmet Blunt Impact Test Method Comparison Ensuring consistent test methods could reduce the risk of head injuries.

Beyond VMEbus - A New Concept Taming the Thermal Behavior of Solid-State Military Lasers Solving the Challenge of Thermal Design in Aerospace Electronics Improving Component Life in Abrasive, Corrosive Aerospace Environments New Pulse Analysis Techniques for Radar and EW Validation of Ubiquitous 2D Radar Converting Existing Copper Wire Firing System to a Fiber-Optically Controlled Firing System for Electromagnetic Pulsed Power Experiments Technological improvements make pulsed-power experiments with gunpowder- or air-driven guns safer. Low-Cost Ground Sensor Network for Intrusion Detection COTS-based system could provide increased level of security with less manpower. In-Network Processing on Low-Cost IoT Nodes for Maritime Surveillance Commercially available system of distributed wireless sensors could increase the Navy's intelligence collection footprint.

Underway on nuclear power Ford Motor Co. CTO Dr. Ken Washington is driving new approaches to technology innovation—from inside and outside the enterprise. Silicon drives autonomy movement Renesas’ Amrit Vivekanand explains how the software and semiconductors that underlie the industry’s rapid transition are rapidly evolving. Automotive propulsion ‘On a journey’ CTO Jeff Hemphill explains how Schaeffler Group is blending its longstanding mechanical-systems expertise with critical investment in electrification and autonomy. Steeling for reduced mass and higher strength New 3rd-generation AHSS and steel-polymer hybrid tech aim to cut mass by up to 30%—and take a bite out of aluminum’s business. Balancing the rumble and roar Multiphysics simulation is part of the development toolset at Mahindra Two Wheelers, as the Indian motorcycle and scooter maker expands into global markets with larger bikes. Le Mans 2018: can anyone beat Toyota’s hybrids?