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SAE Truck & Off-Highway Engineering: December 2023

2023-12-14
Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.
Magazine

Autonomous Vehicle Engineering: April 2023

2023-04-13
Editorial Threats to automation's reputation The Navigator Increasing EV range through increased compute efficiency The Road to Zero Prototypes ADAS and HMI development are important applications for new simulation solutions. Lidar vs. Everybody in the Onboard Sensor Race Future vehicle systems will feature a reduced sensor array, but still will need a technology combination for safe performance. Toyota's Advanced R&D Puts Humans First Creating technologies that amplify human experience and endeavor to help solve society's biggest challenges is the mission of the Toyota Research Institute. Tesla's FSD Recall Impacts AV Industry The automaker's recall of its Full Self Driving Beta leaves a significant dent in automated driving's credibility. Mercedes Mimics Microsoft Mercedes-Benz developed an in-house operating system to join an all-new vehicle platform architecture to enhance automated driving, OTA updates and other features. New Tools & Technologies
Magazine

SAE Truck & Off-Highway Engineering: April 2023

2023-04-13
Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.
Magazine

Aerospace & Defense Technology: April 2023

2023-04-06
Breathing Life into Artificial Intelligence and Next Generation Autonomous Aerospace Systems Robotic Rotational Molding Creates New Opportunities for Military and Aerospace Applications Rim-Driven Electric Aircraft Propulsion High-Speed Midwave Infrared Cameras Enable Military Test Range Tracking System What Today's Advances in Radar Technology Mean for Testing and Training Tackling Ruggedization Challenges for RF Communications in Software Defined Radios AUVSI XPONENTIAL 2023 The Blueprint for Autonomy Multi-Scale Structuring of the Polar Ionosphere Understanding a radically new sensing capability for polar ionospheric science introduced by observational evidence recently provided by the electronically steerable Resolute Bay Incoherent Scatter Radar (RISR). Stepped-Frequency Distributed Radar for Through-the-Wall Sensing A technical analysis of the effectiveness of distributed radar for through-the-wall sensing applications.
Magazine

SAE Truck & Off-Highway Engineering: February 2023

2023-02-09
Virtual powertrain development Simulation is critical for efficient product development, but proper tool selection and efficient data management are keys to success. Blue Arc amps up for EV production Shyft Group's EV subsidiary is lighting the path for the electrification of last-mile delivery vehicles as well as mobile charging solutions. Increasing connectivity in construction Jobsites look to overcome challenges posed by mixed fleets and proprietary telematics to achieve "one-dashboard" vision and increased machine utilization.
Magazine

Aerospace & Defense Technology: August 2022

2022-08-01
The Digital Cockpit of the Future How Human Machine Interface Technology Will Impact Avionics Displays The Science of Joining Dissimilar Metals in Aerospace Manufacturing Designing A/D Converters for the James Webb Space Telescope Vibration Testing NASA's X-57 Maxwell Electric Aircraft Hybrid Circulators for mmWave Systems Transforming Battlespace Communications Pulsed Exposure Toxicity Testing: Method Development and Initial Evaluation for Stormwater Compliance Preliminary research into modifying whole effluent toxicity (WET) testing protocols designed for continuous flow discharges as applied to episodic and/or ephemeral discharges such as those associated with storm water runoff. Upgrade Transonic Compressor Test Rig Data Acquisition System New software programming using commercial off-the-shelf software for acquiring data, processing data, displaying results, and generating reports is implemented to improve the performance of a legacy system.
Magazine

Autonomous Vehicle Engineering: July 2022

2022-07-01
Editorial Structure and standards count The Navigator We finally have some data on ADAS! Sensing Enters a New Era Neural Propulsion Systems' advanced information theory enables AVs to 'see' everything sooner, clearer and farther ahead. Pushing the Boundaries of Automated Driving The Indy Autonomous Challenge stages events in which high speed defines the ODD. An Holistic Approach to Verifying Cybersecurity in Design A powerful new generation of test and sim solutions aims to address specific security concerns associated with automotive designs. Sensors Step Out While Startups Stutter Highlights from the 2022 AutoSens conference show technical progress and confirm some industry suspicions. Communicating the Language of Vehicle Autonomy Amid growing public misconceptions of what 'self-driving' means, engineers stress the importance of standards and the need for crystal-clear terminology. New Tools & Technologies
Magazine

Automotive Engineering: April 2022

2022-04-01
Airing on the side of innovation Lucid Motors' home-grown innovations are leading the pace in electrification. Top engineers tell how and why they're building a benchmark with the new Air EV. Keeping combustion in the conversation The world needs ICEs to stick around - here's how. Engineering a 'Maverick' hybrid transmission Ford Powertrain engineers marry their new in-house electric machine with the proven HF45 transmission - under aggressive vehicle program timing. Driving electrified powertrain systems design Drive System Design punches beyond its weight class in meeting customer needs for electrified powertrain systems engineering services. DSD's North American chief Jon Brentnall explains.
Magazine

Aerospace & Defense Technology: February 2022

2022-02-01
What system Designers Should Know About MOSA Standards Microtube Technology A Catalyst for Next-Gen Aerospace Thermal Control Space Industry Test Challenges Advancing Metrology at Mach Speed Drone Mounted Inspection Breaks Barriers for F-35 RF Technology Helps Connect Avionics Systems Using Open-Cavity Plastic Packages in Avionics Applications Electronic Prognostics - A Case Study Using Global Positioning System (GPS) Prognostic health management (PHM) of electronic systems presents challenges traditionally viewed as either insurmountable or not worth the cost of pursuit, but recent changes in weapons platform acquisition and support requirements has spurred renewed interest in electronics PHM, revealing possible applications, accessible data sources, and previously unexplored predictive techniques.
Magazine

SAE Truck & Off-Highway Engineering: December 2021

2021-12-02
Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.
Magazine

Automotive Engineering: November/December 2021

2021-12-01
High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.
Magazine

SAE Truck & Off-Highway Engineering: October 2021

2021-10-07
Defending the heavy-vehicle cyber domain Cybersecurity experts explained at SAE COMVEC 2021 how they're preparing the next generation of thwarters to protect increasingly electrified, connected and automated trucks. Digitalization of product engineering ESI proposes "sustainable" product development via virtual prototyping to ensure operational safety and comfort for off-highway machines. Developing a next-gen VGT Engineers from Mitsubishi Heavy Industries refine the design of a variable geometry turbocharger for commercial vehicles. Editorial Insightful comments from COMVEC Lidar lets Vermeer automate baling processes Extending a Wankel future on hydrogen fuel Next-gen HMI crucial for ADAS efficacy Altair honors weight-saving innovations A bevy of battery and fuel-cell electric truck reveals Q&A Dr. Philip Stephenson, general manager of the PACCAR Technical Center, hones in on the potential efficacy of E-fuels, commercial-vehicle battery-swapping.
Magazine

Automotive Engineering: October 2021

2021-10-01
BYD's Blade Runner The Chinese mobility-and-energy giant's novel 'Blade' battery eliminates the cell module level to compete with NCM chemistry at significantly lower cost - and greater proven safety. Making UX easy on the eyes Faurecia IRYStec combined physiology and image processing to create uniquely personalized high-fidelity screen displays, as pioneered by Mercedes' MBUX. The company's founder explains. Extending the Wankel's future on hydrogen fuel Proven in thousands of military drone aircraft, the lightweight and power-dense Wankel rotary still aims for a future...as a zero-emissions range extender. 'Retuning' lubricants for EV duty Lubrizol's top grease expert talks about how the electric vehicle trend is driving innovations and creating opportunities.
Magazine

Automotive Engineering: September 2021

2021-09-01
Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.
Magazine

Automotive Engineering: June 2021

2021-06-03
Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.
Magazine

Autonomous Vehicle Engineering: May 2021

2021-05-01
Editorial Making Safety Standard The Navigator Sensor Monoculture is a Terrible Idea 3D-printed Radar Rises Toward Production Lunewave's unique Luneburg-lens technology aims to simplify vehicle radar arrays - and deliver better ADAS and AV performance. Accelerating Automotive Radar NXP's new, fifth-generation chipsets unleash 16-nm FinFet technology to the ADAS and AV markets. Autonomy's Computing Backbone Cloud-computing networks are speeding AV development and preparing to manage tomorrow's data-reliant AV fleets. Get in Line Evolving truck-platooning techniques are paving unique paths to high-level commercial vehicle autonomy. Ford in 'No-hands' Land BlueCruise hands-free driver-assist is available later this year for the Mustang Mach-E and F-150 pickup. ADAS-equipped Trucks Save Bucks Bosch research finds one specific driver-assistance feature may reduce costs associated with property damage by up to 35% for Class 7 and 8 trucks.
Magazine

Automotive Engineering: April 2021

2021-04-01
Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.
Magazine

Automotive Engineering: November/December 2020

2020-11-26
Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf
Magazine

Automotive Engineering: April 2020

2020-04-01
The man from ARPA-E Advanced R&D programs directed by Dr. Chris Atkinson are building the energy-efficient mobility future. Executive Insights: BorgWarner VP and CTO Hakan Yilmaz With Delphi Technologies expected to join its portfolio, BorgWarner is focusing on differentiating its product line for emerging propulsion architectures. Sweating the details of C8 development How GM's Corvette engineers tackled challenges in the move to a mid-engine architecture. Mid-engine history of the future Highlighting the many benefits of a century-old vehicle layout whose golden era is with today's performance cars.
Magazine

SAE Truck & Off-Highway Engineering: December 2019

2019-12-05
Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.
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