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Automotive Engineering: June 2023

2023-06-01
Engineering at the new NVH frontier Electrification brings new benchmarks, tools and challenges to the ongoing battle with noise, vibration and harshness. Hydrogen storage in a box! Cylindrical tanks no longer are the only solution for storing high-pressure hydrogen gas. The future is looking decidedly square - and better for vehicle range and packaging. A connected approach to auxiliary battery control An 'intelligent' systems strategy ensures that an electrified vehicle's auxiliary battery has enough energy to meet basic loads, whether the vehicle is running or in park. Editorial The gas-station paradigm for EV charging Supplier Eye Electrification brings supplier value closer to home New Chinese EV feature ASSB tech Battery- and chip-analysis companies join to chop production time Setting guideposts for product liability and ethics in AI Lincoln unveils redesigned 2024 Nautilus SUV 2025 Ram 1500 REV offers class-leading big battery Product Briefs Spotlight: Noise & Vibration Tech
Magazine

Automotive Engineering: September 2022

2022-09-01
Chattanooga Power Haus Volkswagen sprints forward in the EV race by integrating battery test, production and EV assembly in the U.S. A materials lesson in Civics Honda's Indiana-based project leader shares insights on meeting all-new product challenges with the launch clock ticking - during COVID. From emissions tech to EV electronics Eberspaecher's Electronics unit is enabling big growth in EV and AV business.
Magazine

Automotive Engineering: April 2022

2022-04-01
Airing on the side of innovation Lucid Motors' home-grown innovations are leading the pace in electrification. Top engineers tell how and why they're building a benchmark with the new Air EV. Keeping combustion in the conversation The world needs ICEs to stick around - here's how. Engineering a 'Maverick' hybrid transmission Ford Powertrain engineers marry their new in-house electric machine with the proven HF45 transmission - under aggressive vehicle program timing. Driving electrified powertrain systems design Drive System Design punches beyond its weight class in meeting customer needs for electrified powertrain systems engineering services. DSD's North American chief Jon Brentnall explains.
Magazine

Automotive Engineering: July/August 2021

2021-07-29
Making the case for in-wheel motors IWMs can improve EV efficiency, dynamics, safety, and manufacturability - when unsprung mass is addressed in their design. 3D printing scales-up Constant innovation in machine design, compatible materials and design software is leading additive manufacturing from the prototype shop to the production floor. Boosting patents during the pandemic Nissan's North American researchers set a company record for their patent output during the first year of the pandemic. Two teams revealed how they kept the IP on track.
Magazine

Automotive Engineering: June 2021

2021-06-03
Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.
Magazine

Autonomous Vehicle Engineering: May 2021

2021-05-01
Editorial Making Safety Standard The Navigator Sensor Monoculture is a Terrible Idea 3D-printed Radar Rises Toward Production Lunewave's unique Luneburg-lens technology aims to simplify vehicle radar arrays - and deliver better ADAS and AV performance. Accelerating Automotive Radar NXP's new, fifth-generation chipsets unleash 16-nm FinFet technology to the ADAS and AV markets. Autonomy's Computing Backbone Cloud-computing networks are speeding AV development and preparing to manage tomorrow's data-reliant AV fleets. Get in Line Evolving truck-platooning techniques are paving unique paths to high-level commercial vehicle autonomy. Ford in 'No-hands' Land BlueCruise hands-free driver-assist is available later this year for the Mustang Mach-E and F-150 pickup. ADAS-equipped Trucks Save Bucks Bosch research finds one specific driver-assistance feature may reduce costs associated with property damage by up to 35% for Class 7 and 8 trucks.
Magazine

Automotive Engineering: April 2021

2021-04-01
Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.
Magazine

Automotive Engineering: November/December 2020

2020-11-26
Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf
Magazine

Automotive Engineering: July/August 2020

2020-07-30
2021 Mustang Mach-E Ford's first dedicated electric platform reveals the challenges and opportunities in developing a state-of-the-art EV. E-Motorcycle project pushes battery boundaries For Triumph's TE-1 project, new materials and cell technologies target greater energy density and overall performance. Williams Advanced Engineering's CEO explains. Tracking the battery-market battleground Production scale, yield and new cell technologies are challenging EV battery-cell suppliers, explains an expert at IHS Markit.
Magazine

Automotive Engineering: November 2018

2018-11-01
Electrifying the two-wheeler Alta Motors, one of the newest electric motorcycle OEMs, is fueling zero-emission excitement with a passion for product. AV testing is for dummies Rapid development of automated vehicles is driving ATD innovations, as Humanetics' CEO explains. 2019 Yamaha Niken steers a radical path The world's first leaning three-wheel motorcycle is an expression not only of engineering prowess, but of a real passion for riding. Editorial Electrify the U.S. Postal Fleet!
Magazine

Autonomous Vehicle Engineering: October 2018

2018-10-04
Editorial As autonomy and mobility merge LiDAR Giant 100 competitors want to eat his lunch, but Velodyne president Mike Jellen aims to maintain leadership in this fast-moving, trillion-dollar technology space. Rewriting the Code Renovo's Aware operating system for Automated Mobility on Demand (AMoD) is expanding its reach as more players see open-platform software as a unifying-and simplifying-answer to quicker and less-costly automated-vehicle deployment. Expanding the Role of FPGAs New demands for on-vehicle data processing, and over-the-air updating, are expanding the use of these programmable semicon-ductors in production vehicles. The recent Daimler-Xilinx linkup shows the way forward. Sly HMI Mitsubishi Electric sees 'hybrid haptics' and even your own vehicle-de-ployed drone as new methods to enhance the in-cabin experience.
Magazine

MOBILITY ENGINEERING: June 2018

2018-06-01
Roadmap for future Indian passenger drone sector Internet of Vehicles: connected vehicles & data - driven solutions Development and verification of electronic braking system ECU software for commercial vehicle Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Spark of genius Mazda's Skyactiv-X-the nexus of gasoline and diesel tech-remains on track for 2019 production. We test-drive recent prototypes to check development status. Plain bearings for aerospace applications
Magazine

Automotive Engineering: May 2018

2018-05-03
Testing for cold-climate comfort AE goes way north to the Arctic Circle for an inside look at Hyundai's winter testing of the new Nexo FCV and Kona EV and their unique and critical HVAC systems. Innovation more than skin deep A new wave of engineered plastics are delivering structural, mass-reducing, and aesthetic benefits for new vehicle applications. A secret weapon for roof-crush testing Before you crush that bus or racecar chassis, find out how engineers at CAPE are optimizing test-rig performance. Editorial: Tesla's Model 3 is two very different cars SAE Standards News A hive of activity Supplier Eye Why aren't there more unibody pickups?
Magazine

Automotive Engineering: April 2018

2018-04-01
Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Steering toward lower NVH Systems-based analysis at Saint-Gobain shows how a small part can make a big difference to steering, and to overall vehicle quality. Not dead yet: The resilient ICE looks to 2050 The mobility industry will need to keep evolving the combustion engine for many years, says Dr. John Heywood. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.
Magazine

Automotive Engineering: October 2017

2017-10-05
ICE Breaker! Mazda's Skyactiv-X beats the big guys to market with a promising new production engine that marries Otto and Diesel attributes. Testing mmWave radars in the loop University of Texas researchers develop a real-time HIL testbed that beats the incumbents on cost, time and flexibility. Driverless cars and freeway traffic flow Analysis shows platooning and wave damping can reduce congestion. Editorial: EVs lack a robust charging grid SAE Standards News Mobility for everyone: Automated Driving Systems Supplier Eye The future on stage at Frankfurt The Navigator Time for standard naming of safety features Developing high-energy-density batteries for EVs U.S.
Magazine

MOBILITY ENGINEERING: September 2017

2017-09-01
Opposed-piston engines: the powerplant of the future India's dream of an all-EV fleet by 2030: Myth, miracle, or reality? An approach for prediction of motorcycle engine noise under combustion load Innovations for lightweighting Tough U.S. fuel-economy bogies for 2021 and beyond are driving new approaches for materials, as seen in these examples. More intelligence equals more efficiency, enhanced functionality Advanced electronic systems require renewed focus on architectures, processors, sensors and networks. Connected commercial vehicles bring cybersecurity to the fore Connectivity, automation and electrification will drive vehicle development in the near future, say industry experts attending the revamped SAE COMVEC 17 event.
Magazine

MOMENTUM: SEPTEMBER 2017

2017-09-01
Knowledge wins at 2017 Formula SAE Lincoln The University of Pennsylvania and Texas A&M win the Electric and Internal Combustion Classes, respectively. Flying high at SAE Aero Design New for the twin 2017 competitions in Texas and Florida was a requirement for planes registered in the Regular Class to carry "passengers." Pedal to the metal at Formula SAE Michigan More than 100 university teams compete in this premier student racecar design competition combining static and dynamic events. Removing bumps on the path to fully automated driving Inaugural workshop for new AutoDrive Challenge student competition held at SAE World Headquarters.
Magazine

MOBILITY ENGINEERING: June 2017

2017-06-01
Alternative fuels and challenges Automotive powertrain development: virtually-connected hardware co-simulation Functional Safety-progressing towards safer mobility Electric rockets and the future of satellite propulsion Achates powers toward production A potential ICE game-changer, the Achates OP engine is being tooled up for production at one OEM while a new 2.7-L triple for light-truck demonstrations enters the build phase. Engineering with simulation and data Companies are discovering new simulation techniques, especially optimization; the next step is to combine simulation with sensor data and predictive analytics to create even more robust off-highway equipment.
Magazine

Aerospace & Defense Technology: May 2017

2017-05-04
Interoperability Standards Pave the Way for Modular Robotic Manipulators Solar Powering UAVs Deploying COTS Subsystems in UUVs Developing a Multi-Modal UGV Robot Control Interface Fast-Tracking Autonomous Vehicles with Simulation Gesture-Based Controls for Robots: Overview and Implications for Use by Soldiers Identifying the Flow Physics and Modeling Transient Forces on Two-Dimensional Wings Experimental Confirmation of an Aquatic Swimming Motion Theoretically of Very Low Drag and High Efficiency The Scaling of Loss Pathways and Heat Transfer in Small Scale Internal Combustion Engines A Guide for Developing Human-Robot Interaction Experiments in the Robotic Interactive Visualization and Experimentation Technology (RIVET) Simulation
Magazine

Automotive Engineering: May 2017

2017-05-04
Innovations for lightweighting Tough fuel-economy bogies for 2021 and beyond are driving new approaches to materials use, as seen in these case studies. Axellent progress AAM's new Quantum drive-axle technology is a leap forward in lightweight, efficient driveline systems aimed at 2020 and beyond. Low-temperature combustion ready for prime time? At SAE's High-Efficiency IC Engines Symposium, Delphi said its new, third-generation GDCI is promising, but even LTC proponents admit that challenges remain. More automation for ECU testing The latest fault-insertion tests enable engineers to run more test cases in less time.
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