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Simulating off-highway hybrids With customers squeezed by fuel costs, off-highway OEMs are showing some interest in developing hybrid equipment. CAE simulation tools are needed because of lack of experience with such devices. Their functional complexity requires control system simulation throughout their lives. A hose is a hose is a hose Researchers develop a method for the precise mounting of a hydraulic hose model. Integrity sensing for safety Researchers from Purdue developed a capacitance-based method for monitoring the integrity of tires, hoses, and other polymeric products during manufacturing and throughout the useful product life.

Testing in the field Hardened data-acquistion modules benefit companies conducting off-highway testing in harsh environments. Continuing to advance technology With close to $1 billion spent on R & D in 2004 alone, Caterpillar is taking a lead role in the push to move the commercial-vehicle industry forward. Testing trends This special section highlights some of the latest equipment used by engineers to evaluate new technologies. The forgotten compact engine Though heavy-duty engines have gotten most of the industry attention lately, smaller engines are out there working hard, with seemingly little respect. Productivity drives future agricultural technologies SAE 100 Future Look: Despite the tremendous rate of change in the agricultural equipment industry, one common theme has led the technological advances in agricultural equipment.

Lightpipe design According to Breault Research Organization, any off-highway instrument or control that needs illumination is a candidate for a lightpipe to take light from where it is generated to where it is needed. The biodiesel choice Experts from the Natural Biodiesel Board believe it is time to consider alternatives to the current fuel structure. One solution to rising fuel prices is the pursuit of biodiesel fuels. Understanding machining difficulties in gray iron Bosch Braking Systems' engineers look more closely than usual at iron brake rotor samples to give new insights into critical characteristics of the material. Caterpillar mining for customers With commodity prices low, Caterpillar wants to make mining as productive an enterprise as possible for customers.

From part to plane: the fastest machine wins Next-gen machining centers and controllers brings new precision and capabilities to both metal and composite manufacturing. Files moved around the world As aircraft manufacturers distribute more jobs to contractors, streamlining the transfer of information has become an important part of both design and manufacturing. Top technologies of 2008 A look back at some of the most significant technological innovations during the past year. VLJ power Some engine programs for very light jets are full swing while certification awaits others.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Tesla casts a new strategy for lightweight structures The EV maker boldly invests in the world's largest aluminum die-casting machine to manufacture entire rear underbody structures. Steel the Real Deal Steel's infinite recyclability will help it remain the auto industry's material of choice, insists Tata Steel Europe's CCO. Tesla's Cybertruck is audaciously austenitic A proprietary 301-series stainless steel gives Tesla's first pickup truck unique sales attributes while saving tooling cost. Lightweight design beyond CAD New computational tools enable an integrated data-fusion approach to complex, mixed-materials engineering. An expert from nTopology explains. Editorial Impressions of a rocket launch SAE Standards News New Cooperative Driving Automation standard provides clarity to support advancement of full automation Supplier Eye Now comes product-cadence chaos What We're Driving Can CHAdeMO 3.0 standardize global EV quick-charging?

Planning for the future The long lifetimes of aircraft pose big challenges for the many engineers who want to adopt the latest in electronic technologies. Getting it right through test flight Flight testing remains an important component in validation and certification of aircraft. More electric aircraft System design trends for the next generation of aircraft point toward more distributed, but fully intergrated, systems.

Closer to completion The International Space Station proves to be an ongoing engineering experiment with an ultimate goal of becoming a human space-living reality. High-speed interconnects An industry expert from Tyco Electronics explores emerging electronics applications in the aerospace and defense markets that involve the transfer of large volumes of high-speed data. Collaboration software Interactive product development tools are now widely available, and they can decrease design time and cast, improve quality, and help generate new business. Introducing Dr. Jack E. Thompson, SAE President for 2003 A change agent with early roots in the automotive industry gets in the Society's driver's seat for 2003.

From motorsports to aerospace Pi Research brings its motorsports digital data-acquisition technology to the aerospace industry. New testing solutions Aerospace Engineering editors review the latest testing products, equipment, and technologies from the idustry's suppliers. The world of business jet technology "Aerospace Engineering" provides an overview of new business jets and the technological innovations that make them fly in the first installment of a two part series. Dassault adds another Falcon The Falcon 7X featurs a host of new technologies, including an advanced wing design, making it Dassault's next-generation business jet. Eclipse makes business jets affordable New manufacturing techniques and high-volume approaches are enabling Eclipse to bring an affordable aircraft to the business jet market. Cessna establishes its Sovereignty The company finalizes development of the Sovereign and prepares it for FAA certification, which is expected late this year.

New blades turning Industry is in the midst of new initiatives to develop lighter, stronger aero engine fan blades. ATM revolution-on the way at last A look at one of the biggest issues facing the air transport sector: integrating air traffic management policies and solutions. A new positioning system for aircraft structural assembly The EcoPositioner is a modular and reconfigurable positioning technology that takes into consideration the positioning task as well as operational conditions and environmental influences.

The battle of the metals Engineers continue to improve the properties of metal and evolve manufacturing technologies to enable metals to maintain, or achieve more of, a competitive presence in vehicles. Global Concepts This second of two parts reviews some of the more significant vehicles from past year's motor shows and showcases trends in design and technology from the world's auotmakers. Good Vibrations AEI takes a look at what some companies are doing to improve vehicle NVH. Asia after the storm This final segment of AEI's three-part look at doing business in the digital age focuses on suppliers and OEMs in Asia. Producing fully dense PM parts A new process from PM Krupp Technologies Inc., F2, is suitable for producing fully dense parts that are too expensive to machine or cast, or that require the high strength, hardness, and durablity that conventional (low-density) powder metal cannot provide.

Spec Formula One The series is moving forward with new rules to reduce cost and make racing more directly relevant to road-car development. Adding foresight Radar and cameras will work together to help drivers avoid accidents. Lexus LS 460:AEI's Best Engineered Vehicle for 2007 The fourth generation of Lexus' global flagship sets new standards in engineering, technical innovation, refinement, and workmanship. Hot off the grid New interest in plug-in hybrids has sparked intense R&D in battery chemistries and systems integration. Digital developments Ever-improving computer-based tools are helping engineers complete more complex designs in shorter time frames with downsized staffs. Illuminating technology Sensor-linked lighting systems, automatic high-beam control, LED headlights, and brand-identifying cabin lighting are enhancing safety, convenience, and the feel-good factor.

Top tech talent Spotlight on some of the technologies that have been judged worthy of an AEI SAE 2013 Tech Award On the charge New solutions for turbocharger hoses were revealed at a leading international conference. Ian Adcock reports Gateway to electronic future Chris Edwards asks if field-programmable gate array will be the next big step in automotive electronics

Bracing for success Cast reinforcements spectacularly boost torsional rigidity and improve steering precision.

Cleaner living A different approach to powertrain emissions testing is needed as the off-highway industry prepares to meet the challenges of forthcoming Tier 4 standards, both Interim and Final.

A new Formula for racing The new Formula E series' electric racecars are intended to pioneer new technology for broader use in production, encouraging fans to think differently about the technologies they use. Production of satellite with first all-electric propulsion system advances Electric propulsion has been limited so far to small movements of the satellites once it is in its geostationary orbit. The Boeing 702SP innovation is its use of electric propulsion to raise the satellite from its launch-vehicle drop-off point to geostationary orbit. Using CAE to assess whining noise of electric powertrains To develop an electric powertrain with a minimum noise level and minimized whining it is necessary to have accurate CAE simulation and precise criteria to assess whining noise.

Big fans gear up for new battles The big difference in newer commercial airplanes comes where it can't be seen: in the structure, in new materials, in the avionics, and most importantly, in the engines. Integrated Vehicle Health Management The aims of IVHM include improved safety through the use of diagnostics and prognostics to fix faults before they are an issue, as well as improve availability of fleets through better maintenance scheduling.

Simulation helps manage change in aircraft manufacturing Commercial aircraft demand is up even while sequestration and other forces are forcing scale-backs in defense-related programs. From managing complex supply chains to improving scrap rates in casting, digital simulation is proving a valuable aid.

700 miles, hands-free! GM's Super Cruise turns Cadillac drivers into passengers in a well-engineered first step toward greater vehicle autonomy. Toyota rethinks the Flagship The 2018 Lexus LS moves to twin-turbo V6 power and piles on the takumi. Honda 2018 Accord: Antidote for crossover fever The all-new, tenth-generation Accord is Honda's best-ever-and makes the case for why crossovers shouldn't take over the planet. Autonomy testing: Simulation to the rescue Autonomous technology development injects new rigors on vehicle-development testing.

Putting lightweighting to the test Material laws and orientation information are coupled in a single finite element analysis to predict the performance of the hybrid composite beam under a dynamic three point bending load. Screens, cameras provide new look in cabs Video inputs are another option showing up on displays that increasingly offer touch control. Big performance in small packages By regulating light-duty engine variable speed fans based on heat rejection demands and ambient temperature, consistent power savings over the entire operating spectrum can be achieved.