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Training / Education

PFMEA and the Control Plan - Overview and Application

The Process FMEA and Control Plan program introduces the basic concepts behind this important tool and provides training in how to conduct an effective PFMEA. First, the course explains what a PFMEA is and how it improves the long-term performance of your products, services and related processes by addressing process related failures. The role of the PFMEA in the overall framework of Quality Management System Requirements is explained as well as the role of the PFMEA in the Advanced Product Quality Planning (APQP) process. Additionally, the differences and relationships between the DFMEA and PFMEA are well defined.

Training / Education

Introduction to Airframe Engineering Design for Manufacturing, Assembly and Automation

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. Why is a design for manufacturing, assembly and automation so important? This introductory course on airframe engineering will cover the importance of design for manufacturing, assembly and automation in aerospace. It will review what the key drivers are for a “good” design and some of the key points for manufacturing and assembly of aircraft components. It will look at how an engineer can combine traditional technologies with new, cutting-edge technologies, to determine the best scenario for success.

Training / Education

Fluids for Aerospace Hydraulic Systems

This four-hour short course provides an introduction to fluids for aerospace hydraulic systems. Topics covered include an introduction to basics fluid properties, rheology, tribology, and fluid product development. In addition, the history and performance of different classes of fluids are discussed in detail, and specific failure modes such as erosion and sludge formation will be described. Along with an introduction to fluid degradation, information on used oil analysis test methods and interpretation will be provided.

Training / Education

Critical Concepts of Tolerance Stacks ASME Y14.5 1994, 2009, 2018 – Foundational Level

Using tolerance stacks ensures that parts fit together properly, reducing scrap and rework, thereby increasing value. This 2-day foundational-level course explains how to use tolerance stacks to analyze product designs and how to use geometric tolerances in stacks.

Training / Education

Aviation Parts to Medical Devices Bridging the Gap

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. This one-day program is designed to provide introductory information for those organizations who are considering transitioning from the Aeronautic, Space and Defense industry to the Food & Drug Administration (FDA), Medical Device Manufacturing market. Reviewing essential information necessary to understand and successfully begin the journey to FDA Medical Device approval, this course will examine many of the controls between the AS9100 Standard and FDA Regulations and identify the similarities.

Training / Education

Fundamentals of Threaded Fasteners

Fastener experts believe that upwards of 95% of all fastener failures are the result of either the wrong fastener for the job or improper installation. Improper installation or incorrect fastener selection can result in catastrophic loss or damage. Learn how to avoid issues by getting the answers in this course.

Training / Education

Key Considerations for the Comparison of Power‐by‐Wire and Hydraulically Supplied Solutions for Aerospace Actuation

This four-hour short course provides key considerations for the comparison of electrically supplied (Power-by-Wire, or PbW) and hydraulically supplied (Power-by-Pipe, of PbP) actuation for aerospace. The focus is put on the consequence, for designers, of changing the physical principles and the technology used. A particular attention is paid to the unavoidable side effects introduced by the technological realization. Simple examples with realistic numerical values are used to make the comparisons quantitatively realistic.

Training / Education

Introduction to Aircraft Hydraulic System Design and Certification

This four-hour short course provides an overview of hydraulic system design of typical business and commercial aircraft. Topics will include the principles, system architectures, power sources, and the main components and technologies of hydraulic systems including hydraulic power generation, filtration, fluid storage, distribution, sensing and control. The step by step process of designing a hydraulic system will also be reviewed. Additionally, future trends in hydraulic systems will be discussed.

Training / Education

Filtration and Contamination Control for Aerospace Hydraulic Systems

This four-hour short course provides an introduction to contamination control principles in aircraft hydraulic systems. Topics covered include an introduction to the types of contamination in aircraft hydraulic systems, contaminant measurement, and reporting methods. In addition, the impact of contamination on hydraulic components is discussed in detail. Along with an introduction to filtration mechanisms, information on testing, rating, and specifying filters will be provided.

Training / Education

Design Considerations for Electrohydrostatic Actuators

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. This four-hour short course will provide an overview of design considerations for electrohydrostatic actuation for transport and business aircraft applications.  The instructor will present the critical topics of electrohydrostatic actuation (EHA) from a systems development perspective (V-Approach).  Beginning with aircraft system requirements, the instructors will then guide participants through EHA subsystem requirements, component design, component verification test, aircraft integration, and use. 

Training / Education

Electrohydraulic Servovalves in Flight Control and Utility Actuators

This four-hour short course intends to present an overview of electrohydraulic flow control servovalves commonly used in flight control and utility actuators. The scope of this course covers the history and design of servovalves, as well as their most common performance characteristics. This course will provide participants an understanding of the application of electrohydraulic servovalves in hydraulically powered actuators and preparation of the servovalve procurement specification.

Training / Education

Emissions-Related OBD Systems A Design Overview

This course is designed to provide an overview of the fundamental design objectives and the features needed to achieve those objectives for generic on-board diagnostics. The basic structure of an on-board diagnostic will be described along with the system definitions needed for successful implementation.

Training / Education

Metal Forming

This course covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet-metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process.

Training / Education

Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes.  Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes.  This course will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.

Training / Education

Combustion and Emissions for Engineers

Public awareness regarding pollutants and their adverse health effects has created an urgent need for engineers to better understand the combustion process as well as the pollutants formed as by-products of that process. To effectively contribute to emission control strategies and design and develop emission control systems and components, a good understanding of the physical and mathematical principles of the combustion process is necessary. This course will bring issues related to combustion and emissions "down to earth," relying less on mathematical terms and more on physical explanations and analogies.

Training / Education

Seals and Sealing System Design of Actuation Systems in Military and Commercial Aircraft

This half day course presents an overview of seals and sealing system design for military and commercial aircraft. It is aimed to provide engineers having some previous actuator and control valve design background with an understanding of the general hardware groove standards, standard parts for static applications and how seal designs and sealing systems can be best used in dynamic reciprocating and rotary applications. Information will be provided regarding seal material and fluid compatibility, friction drag, expected wear rates depending on operating conditions and duty cycle, hardware surface finish and topography.

Training / Education

Design Considerations for Electromechanical Flight Control Actuation Systems

This four-hour short course intends to present an overview of electrically powered flight control actuation systems, covering commercial applications. The scope covers issues related to the mechanical design of actuators themselves, with limited reference to their control electronics. Additionally, this course will provide participants an understanding of the design considerations behind these actuation systems.

Training / Education

Power Electronics for Mechanical Engineers

This 4-hour short course provides an overview of Power Electronics (PE) in use in modern transport aircraft. This course includes the context, principles, design drivers, and the main PE components of various flight applications, including those for harsh environments. This course is designed to deliver and demystify the basic theories and best practices of mechanical, electronics, thermal management, safety, reliability and maintainability disciplines. In addition, future trends in Power Electronics will be discussed.

Training / Education

Aircraft Hydraulic Pumps and Motors - Application, Design and Integration

This 4-hour short course offers an overview of aircraft hydraulic pumps focusing on their application in hydraulic systems, design and performance characteristics, and integration issues. These topics will examine the various pump technologies available for aircraft system applications, their design, performance and operational characteristics and limitations, and discusses the challenges and lessons learned in the integration of pumps in hydraulic systems.

Training / Education

Applying DO-254 for Avionics Hardware Development and Certification

2024-11-20

This basic course introduces the intent of the DO-254 standard for commercial avionics hardware development. The content will cover many aspects of avionic hardware including, aircraft safety, systems, hardware planning, requirements, design, implementation, and testing. Participants will learn industry-best practices for real-world hardware development, common DO-254 mistakes and how to prevent them, and how to minimize risks and costs while maximizing hardware quality.