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Metals Bundle

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Almost 75% of all elements are metals. Metals can be classified as either ferrous or non-ferrous and generally conduct electricity and heat well. Most metals are malleable and ductile and are, in general, heavier than other elemental substances. The following six eLearning courses are included in the Materials bundle. Each course is approximately one-hour in duration. See topics/outline for additional details. Introduction to Metals, Ferrous Metals, Nonferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel Exotic Alloys

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Accident Reconstruction Microlearning Library - A/R in CVs

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Join accident reconstruction experts from Mecanica Scientific Services as they delve into accident reconstruction with commercial vehicles. Video topics include which Bendix modules house data, and what data can be imaged of Isuzu, V-MAC III, V-MAC IV, V-MAC IV+, and Volvo trucks.

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Aluminum Metallurgy

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There are a wide variety of wrought aluminum alloys, each developed to provide specific properties. Getting the strength participants need in an aluminum alloy requires knowledge of the effects of alloy composition, cold-working, and heat treating on aluminum metallurgy and properties. A good understanding of how aluminum alloys behave and what can be done to modify their properties is critical for being more productive and profitable. The course takes about one hour to complete and consists of one module and a final exam. Also, quizzes and problems provide participants opportunities to apply the concepts taught.

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Metallurgy of Steel: Principles

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Getting the strength and hardness you need in your steel requires knowledge of the effects of alloy composition and heat treating on steel properties. With knowledge of steel metallurgy you’ll be better able to: Select the most appropriate alloy and heat treating process for your application Evaluate suppliers Develop manufacturing processes Solve quality problems A good understanding of what can be done to modify the properties of steel is critical for being more productive and profitable.

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Nickel Metal Hydride (NiMH) Hybrid Battery Systems

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This course from SAE International training partner, FutureTech*, is a MUST for everyone servicing hybrid vehicles. Nickel metal hydride (NiMH) battery systems continue primary battery technology in hybrid vehicles and have been since the 2000 model year.  If a technical professional doesn't know the fundamentals of NiMH operation it is impossible for them to perform a solid diagnosis or repair.  This course will concentrate on the NiMH technology, how it performs as it ages, how it can effect vehicle performance and fuel economy, and how to test it by using a scan tool.

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Ferrous Metals Bundle: Steel and Cast Iron

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Ferrous metals contain iron and are prized for their tensile strength and durability. Most are magnetic and contain a high carbon content which generally makes them, with the exception of wrought iron and stainless steel, vulnerable to rust. The following seven eLearning courses are included in the Ferrous Materials Bundle: Steel and Cast Iron. Each course is approximately one-hour in duration. Modules include: Introduction to Physical Properties, Introduction to Mechanical Properties, Introduction to Metals, Hardness Testing, Ferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel.

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Additive Manufacturing Bundle

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Many companies are starting to recognize the benefits additive manufacturing (AM) offers in terms of speed, simplicity, reliability, and cost. Additive manufacturing is a process in which a three-dimensional computer model design s built into a physical object by joining thin layers of material. AM is a versatile field that encompasses a variety of methods, materials, and applications. The one-hour courses in this bundle explain the fundamental concepts of additive manufacturing, including the main principles behind AM and the safety precautions to take during the process.

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Out-Innovate the Competition

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Well-intentioned leaders, in their attempts to boost innovation, are inadvertently destroying it. Based on Stephen Shapiro’s bestselling book, Best Practices are Stupid: Ways to Out-Innovate the Competition, this online learning experience offers counterintuitive yet proven strategies for boosting innovation and making it a repeatable, sustainable, and profitable process. He teaches that innovation isn't just about generating occasional new ideas; it's about staying consistently one step ahead of the competition.

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Introduction to Cooling Airflow Systems Web Course RePlay

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Vehicle functional requirements, diesel emission regulations, and subsystem thermal limits all have a direct impact on the design of a powertrain cooling airflow system. Severe duty cycles, minimal ram air, fouling, and sometimes unconventional package layouts present unique challenges to the designer. This course introduces many airflow integration issues and vehicle-level trade-offs that effect system performance and drive the design. The goal of this course is to introduce engineers and managers to the basic principles of diesel cooling airflow systems for commercial and off-road vehicles.

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Understanding Energy Storage: The Battery Revolution

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This course discusses energy storage technologies, such as batteries, and how they affect the future of the transportation and power sectors. Specifically, it will explore why energy storage is important and how the battery revolution is already underway. The course will also examine the benefits of using battery energy storage for industrial products – underground mining – and mobility. The course mostly focuses on lithium-ion batteries.

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Energy Systems Integration: The Future of Transport

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This course provides an understanding on how the future transportation sector will impact the energy system both by putting stress on the electricity grid and by delivering valuable new services to the grid. Participants learn to make a realistic estimation of when our mobility system could go electric and which obstacles need to be tackled first.

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Battery Storage and the Energy Transition

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The energy system: present and future: In this course you will be introduced you to the current and future energy system as we make our way towards a zero-emission society and discuss the challenges and opportunities arising from this shift in energy sources focus. Importance of energy storage: In this course, you will get to know the different energy storage alternatives,  and learn why energy storage is important for our future. We will watch interviews and lessons on the burning topic of energy storage, the need for flexibility, and look at different storage alternatives based on time and power scales.

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Drones for Mapping Accident Reconstruction Sites

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Participants learn what a drone is and how this tool can aid them in producing an orthomosaic map of an accident scene/location. Participants will learn basic drone safety, operations, and best practices, and will understand how to address airspace basic steps to achieve their Part 107 federal aviation administration (FAA) certification.

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Energy Storage: The Battery Revolution

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Importance of energy storage: In this course, you will get to know the different energy storage alternatives, and learn why energy storage is important for our future. We will watch interviews and lessons on the burning topic of energy storage, the need for flexibility, and take a look at different storage alternatives based on time and power scales. We will also discuss what are key considerations when working with energy storage projects. Finally, we will discuss future projections for the energy storage market.

Training / Education

Battery Storage Value Chain

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Battery Storage Raw Materials and Supply Chain: In this course we will focus on the key and critical battery raw materials. We will also take a closer look at the processes of extracting lithium for batteries and consider both the environmental and economic limitations of the industry. You will also take a deep dive into the battery cell and will acquire insights into the manufacturing process of batteries. From Materials to Battery Cells: In this course we will go deeper and explore each of the steps required for turning materials into battery cells in more detail.

Training / Education

Electrodes to Cells

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This course explains how a lithium-ion cell can be designed, sized, and produced for a specific capacity and energy. The key steps in the selection and production of the main components of the cell, i.e. electrodes, separator, and electrolyte, are discussed. The slurry formulation, mixing, coating, drying, calendaring, cutting, stacking, electrolyte formulation/injection, sealing/packing, and formation cycles are detailed both in terms of machineries and the processing parameters.

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Battery Management Systems

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In this course, you will learn why a Battery Management System (BMS) is needed for different battery technologies and look at several possible configurations. You will also learn about the communication means and advanced features of the BMS, which provide more information about the state of the battery system and guarantee that it is used optimally.

Training / Education

Adhesives Bundle

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Manufacturers increasingly rely on adhesives to assemble a variety of products, such as cars, computers, furniture, and toys. An adhesive is a substance used to join two or more materials. Adhesive bonding is the process of placing an adhesive between two surfaces, or substrates, and allowing it to harden, or cure. Structural adhesives are most commonly used in adhesive bonding, since they can easily withstand heavy loads. Epoxies, anaerobics, acrylics, silicones, urethanes, and cyanoacrylates are commonly used structural adhesives. These courses explain the fundamental concepts of adhesive bonding as they apply to product assembly.

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Introduction to Design of Experiments (DOE) for Engineers

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Design of Experiments (DOE) is a methodology that can be effective for general problem solving, as well as for improving or optimizing product design and manufacturing processes. Specific applications of DOE include, but are not limited to, identifying root causes to quality or production problems, identifying optimized design and process settings, achieving robust designs, and generating predictive math models that describe physical system behavior. This introductory eLearning course provides an example scenario to give learners the opportunity to discover situations that may warrant a designed experiment.

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Principles of Metallurgy

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This online course teaches the basic microscopic structures present inside of metals, how these structures and metal composition influence metal strength, and how these structures can be modified using common manufacturing processes to obtain specific mechanical properties. Several examples are presented to demonstrate how common alloying and manufacturing methods are used to modify the microscopic structures and properties of metals. It includes twelve modules that are five to 25 minutes in length, followed by a quiz.