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Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.

Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.

Electrifying Aviation: The Path to Decarbonizing the Skies /Electric aviation mirrors the early stages of the electric vehicle revolution Advances in Military Avionics Technologies Create New Challenges for RF Test and Measurement Plasma Electrolytic Oxidation: The Future of Lightweight Designs in Aerospace and Defense Advanced RF Simulation Reduces Cost and Schedule Risk Assure 5G NTN Performance Before Launch In the complex and quickly evolving 5G NTN landscape, simulating, emulating, and evaluating RF systems boosts mission success. Qualification of Multi-Channel Direction Finding Radar Receivers in The Lab Bullet Impact Testing of Ammunition and Explosives at Picatinny Arsenal A bullet impact (BI) test for evaluating the response of energetically loaded items has been established at the U.S. Army Combat Capabilities Command (DEVCOM) Armaments Center (AC) Explosive Development Facility.

Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.

The Sky is No Longer the Limit Celebrating 75 Years of Air Force Technology Air Force Technology Timeline Leveraging New Technologies for Mil/Aero Electronic Systems MOSA Enclosure Design for Military Systems Three Challenges to 5G's Military Success How to Specify and Select RF Filters Investigation of Requirements and Capabilities of Next-Generation Mine Warfare Unmanned Underwater Vehicles Model-based systems engineering (MBSE) tools, including functional flow block diagrams and functional hierarchies, are used to logically define mine countermeasure (MCM) UUV operations and support the development of alternative concepts of operations. On the Pulsed Laser Ablation of Metals and Semiconductors A comparison of effects across disparate experimental regimes through the study of pulsed laser ablation over several orders of magnitude in pulse duration, fluence, and material properties.

Airing on the side of innovation Lucid Motors' home-grown innovations are leading the pace in electrification. Top engineers tell how and why they're building a benchmark with the new Air EV. Keeping combustion in the conversation The world needs ICEs to stick around - here's how. Engineering a 'Maverick' hybrid transmission Ford Powertrain engineers marry their new in-house electric machine with the proven HF45 transmission - under aggressive vehicle program timing. Driving electrified powertrain systems design Drive System Design punches beyond its weight class in meeting customer needs for electrified powertrain systems engineering services. DSD's North American chief Jon Brentnall explains.

What system Designers Should Know About MOSA Standards Microtube Technology A Catalyst for Next-Gen Aerospace Thermal Control Space Industry Test Challenges Advancing Metrology at Mach Speed Drone Mounted Inspection Breaks Barriers for F-35 RF Technology Helps Connect Avionics Systems Using Open-Cavity Plastic Packages in Avionics Applications Electronic Prognostics - A Case Study Using Global Positioning System (GPS) Prognostic health management (PHM) of electronic systems presents challenges traditionally viewed as either insurmountable or not worth the cost of pursuit, but recent changes in weapons platform acquisition and support requirements has spurred renewed interest in electronics PHM, revealing possible applications, accessible data sources, and previously unexplored predictive techniques.

Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.

Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Software transforms vehicle development Software-defined vehicles are driving major changes in hardware and control architectures. Model-based analysis of e-motor designs Observing the magnetic field distribution, electromagnetic torque, and iron loss distribution allows engineers to optimize specific performance with minimal weight and material costs. NVH simulation meets realism New toolsets help reduce development time and bring sound and vibration data into the real world. Metamaterials R&D targets NVH abatement Nissan readies its lightweight acoustic solution for 2022 production - will Hyundai follow?

Material selection for battery enclosures Mass reduction is the main reason BEV makers choose aluminum for battery enclosures, but cost and thermal requirements favor steel and polymer composites. Startup targets medium-duty EVs Atlis Motors purpose-engineers nearly all the vital components for an electric pickup and platform capable of spanning several market segments. High-voltage hybrids FEV engineers evaluate 48V and high-voltage parallel hybrid architectures for Class 6-7 commercial vehicles. Certain setups show more promise than others. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.

Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.

Superlight superbike: 2021 Ducati Superleggera V4 Ducati pioneers the first street-legal production motorcycle with a full carbon-fiber chassis, as well as advanced aerodynamics. CFRP technical resources New 2020 SAE Technical papers detail current carbon-composite material developments. Virtual and physical testing of Third-Generation High Strength Steel Evaluating a new high-strength steel's ability to improve an existing stamped-steel production part. Static testing of EV components Firing nails into your latest Li-ion battery pack is but one of many regimens in the comprehensive testing of new electric vehicles.

Tesla casts a new strategy for lightweight structures The EV maker boldly invests in the world's largest aluminum die-casting machine to manufacture entire rear underbody structures. Steel the Real Deal Steel's infinite recyclability will help it remain the auto industry's material of choice, insists Tata Steel Europe's CCO. Tesla's Cybertruck is audaciously austenitic A proprietary 301-series stainless steel gives Tesla's first pickup truck unique sales attributes while saving tooling cost. Lightweight design beyond CAD New computational tools enable an integrated data-fusion approach to complex, mixed-materials engineering. An expert from nTopology explains. Editorial Impressions of a rocket launch SAE Standards News New Cooperative Driving Automation standard provides clarity to support advancement of full automation Supplier Eye Now comes product-cadence chaos What We're Driving Can CHAdeMO 3.0 standardize global EV quick-charging?

Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.

Engineered Solutions for Enclosure Sealing and Insulation Tips for Reducing Error When Using Eddy Current Measuring Techniques Reducing the High Cost of Titanium Streamlining Post-Processing in Additive Manufacturing Software-Defined Analog Filters: A Paradigm Shift in Radio Filter Performance and Capability SDR Interface for the NeXtRAD Multistatic Radar System Electrodeposition of Metal Matrix Composites and Materials Characterization for Thin-Film Solar Cells Metal matrix composites, which consist of silver-multiwalled carbon nanotube-silver, layer-by-layer stacks, can electrically bridge the cracks (>40 μm) that appear in semiconductor substrates and the composite grid lines. Sensing Applied Load and Damage Effects in Composites with Nondestructive Techniques Comparing and correlating piezoelectrically induced guided waves, acoustic emission, thermography, and X-ray imaging to determine the effects of applied load on a composite structure.

Eyes in the Sky Rugged High-Speed Cameras Capture Critical Flight Test Video Data Panoramic Thermal Imaging Technology A New Concept in Naval Defense Coating Technology Enables Effective Missile Countermeasures FACE™ - Future Airborne Capability Environment Diminishing U.S. Combat Superiority Drives New Software Development Requirements Broadband 1.2- and 2.4-mm Gallium Nitride (GaN) Power Amplifier Designs Multi-Agent RF Propagation Simulator Electrical Characterization of Crystalline UO2, THO2 and U0.71TH0.29O2 Evaluating the suitability of advanced alloys for use in uranium-based neutron detectors. ONR Short Pulse Research, Evaluation and non-SWaP Demonstration for C-sUAV Study Research project is designed to map small unmanned aerial vehicle (sUAV) effects space, empirically and by simulation, as a function of high power microwave (HPM) waveform to develop effective countermeasures.

Transforming Tenneco From new-tech suspensions to curb motion sickness, to composite exhausts, Dr. Ben Patel's engineers are innovating toward the electrified, automated-driving future. The electric future-Audi-style The first-ever electric vehicle from Audi, the e-tron, is production-ready and as expected, impressively engineered. Dual-volute salute! BorgWarner's new twist in turbocharging helps GM's new L3B gasoline four deliver V6-beating power and torque, with diesel-like fuel efficiency, in full-size pickup trucks.

Meeting the challenge The AutoDrive Challenge team from Texas A&M overcame its own challenged to place second in SAE's newest Collegiate Design Series competition. Record-breaker Penn State Behrend surpasses 3,0900 miles per gallon at SAE Supermileage competition. The measure of success An all-seniors team at LSU extended the school's string of strong performances in the 2018 SAE Aero Design West competition.