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How are batteries used in the mobility industry? This three-week hybrid course introduces how batteries fit into the energy context and provides the fundamental knowledge and state-of-the-art insights into battery technologies. It will cover the key role of batteries as a tool for energy storage, the main components and parameters that characterize a battery, and the electrochemical phenomena that lie behind battery operation.

This course explores the design and performance of battery technologies used in today’s battery-electric vehicles. It focuses on the skills required to define a battery pack design, how battery packs are manufactured, and tests required before entering the market. Participants will leave the course equipped with tools to understand vehicle battery specifications and be able to extract the useful information from the large volume of electric vehicle content published daily. It also defines and analyzes fundamentals of battery operation and performance requirements for HEV, PHEV, EREV and full electric vehicle applications.

This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. This course provides both a functional understanding of the principles involved in conducting a Design for Manufacture/Design for Assembly (DFM/DFA) study and the process for implementing a DFM/DFA culture into the organization.

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes. Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes. In this two-day course, you will not only learn the Boothroyd Dewhurst Method, you will actually apply it to your own product design!

This course provides a deep yet simple explanation of the operational principles of a rechargeable battery. The course spotlights the importance and discusses the fundamentals of the ‘electrochemical cell’ which is the heart of any battery system independent of the storage size. A direct link is set forth between the chemical nature of the cell components and the storage properties of interest such as ‘electromotive force’ and gravimetric & volumetric capacities. Specific attention is directed towards lithium-ion batteries by presenting more details about the materials of choice for the anode/cathode together with their synthesis methods.

Introduction to Power Electronic Converters: In this course, you will learn why we need power converters. We will discuss the basic principles of power conversion and you will receive a brief overview of the various types of power converters. You will learn how to recognize different voltage, current, and power levels, as well as the AC or DC character of electrical power, through examples of common, present-day electrical applications. Power conversion and efficiency in battery systems: In this course, you will be taken into the lab to get acquainted with power conversion principles and efficiency measurements.

This course discusses energy storage technologies, such as batteries, and how they affect the future of the transportation and power sectors. Specifically, it will explore why energy storage is important and how the battery revolution is already underway. The course will also examine the benefits of using battery energy storage for industrial products – underground mining – and mobility. The course mostly focuses on lithium-ion batteries.

This course provides an understanding on how the future transportation sector will impact the energy system both by putting stress on the electricity grid and by delivering valuable new services to the grid. Participants learn to make a realistic estimation of when our mobility system could go electric and which obstacles need to be tackled first.

This course explores the potential role and position of battery storage in the future European electricity industry, by shedding light on different applications of battery storage. For each of the four main applications of grid-scale, behind-the-meter, off-grid and mobility, you will learn about the most promising services of battery storage in the electricity system that has a large share of renewable electricity. You will discover why the development and deployment of battery storage has been slow, despite it being a promising solution, but also why the time has come for the electricity industry to make smart battery choices.

The energy system: present and future: In this course you will be introduced you to the current and future energy system as we make our way towards a zero-emission society and discuss the challenges and opportunities arising from this shift in energy sources focus. Importance of energy storage: In this course, you will get to know the different energy storage alternatives,  and learn why energy storage is important for our future. We will watch interviews and lessons on the burning topic of energy storage, the need for flexibility, and look at different storage alternatives based on time and power scales.

Importance of energy storage: In this course, you will get to know the different energy storage alternatives, and learn why energy storage is important for our future. We will watch interviews and lessons on the burning topic of energy storage, the need for flexibility, and take a look at different storage alternatives based on time and power scales. We will also discuss what are key considerations when working with energy storage projects. Finally, we will discuss future projections for the energy storage market.

Introduction to Batteries: In this course, we will discuss how batteries fit into the energy context and explore different perspectives of current battery technologies. Then, we will take a look inside a battery to understand its main components. Finally, you will learn how to classify different battery technologies. Remember to reflect upon the role of batteries as energy storage devices, and how their components can affect the characteristics of each battery technology. Current Battery Technologies: In this course, you will learn about the main properties, advantages and challenges of each battery type.

This course explains how a lithium-ion cell can be designed, sized, and produced for a specific capacity and energy. The key steps in the selection and production of the main components of the cell, i.e. electrodes, separator, and electrolyte, are discussed. The slurry formulation, mixing, coating, drying, calendaring, cutting, stacking, electrolyte formulation/injection, sealing/packing, and formation cycles are detailed both in terms of machineries and the processing parameters.

In this course, you will learn why a Battery Management System (BMS) is needed for different battery technologies and look at several possible configurations. You will also learn about the communication means and advanced features of the BMS, which provide more information about the state of the battery system and guarantee that it is used optimally.

This course discusses different methods for battery testing. The importance of testing, related standards, needed testing infrastructure and analysis tools are individually tackled. This series also highlights how the output of battery testing is viable for battery modelling that supports the battery use phase and can possibly be implemented on battery management systems.

This course focuses on the next generation electrolytes for Li-ion and Lithium metal batteries, the solid electrolytes, explaining why the shift to a solid electrolyte is necessary, which types of solid electrolytes exist, how they work and their specific features and benefits.

Introduction to batteries: In this course, we will discuss how batteries fit into the energy context and explore different perspectives of current battery technologies. Then, we will take a look inside a battery to understand its main components. Finally, you will learn how to classify different battery technologies. Remember to reflect upon the role of batteries as energy storage devices, and how their components can affect the characteristics of each battery technology. Electrochemical concepts behind batteries: In-depth knowledge on the thermodynamic aspects of battery operation and how they relate to common battery parameters.

How do you determine the root cause of a problem or identify which variable settings will make the product or process more "robust"? What if you need to gain a better understanding of a complicated system? Can you identify which variables most affect performance and obtain a well-correlated regression equation that explains how those selected system variables and their interactions affect performance?   Design of Experiments (DOE) is an excellent, statistically based tool used to address and solve these questions in the quickest, least expensive, and most efficient means possible.

Fatigue is a structural failure mode that must be recognized and understood to develop products that meet life cycle durability requirements. In the age of lightweighting, fatigue strength is an important vehicle design requirement as engineers struggle to meet stringent weight constraints without adversely impacting durability. This technical concept course introduces the fatigue failure mode and analysis methods. It explains the physics of material fatigue, including damage accumulation that may progress to product failure over time, and it provides the needed foundation to develop effective fatigue prediction capabilities.

Almost 75% of all elements are metals. Metals can be classified as either ferrous or non-ferrous and generally conduct electricity and heat well. Most metals are malleable and ductile and are, in general, heavier than other elemental substances. The following six eLearning courses are included in the Materials bundle. Each course is approximately one-hour in duration. See topics/outline for additional details. Introduction to Metals, Ferrous Metals, Nonferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel Exotic Alloys