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Automotive Engineering: May 2024

2024-05-02
Batteries & recycling: The next frontier There will be no lack of used EV batteries soon. There's no lack of companies working on how to recycle them today. Are we stuck with lithium-ion? As companies continue to trumpet their next-gen EV battery tech, it seems like new chemistries face more momentum from the established champ, lithium-ion. Luminary Cloud takes CAE to the cloud The start-up's 'real-time engineering' service means you can simulate on someone else's GPUs.
Magazine

Automotive Engineering: May Digital 2023

2023-05-01
Finding solutions for Sustainable Mobility SAE created its SMS team to help industry rethink itself as part of the new industrial revolution and the EV transition within it. Debarbonizing the EV battery supply chain Altering manufacturing processes and using a much higher percentage of low emission energy can help the battery industry get greener rapidly, according to a new McKinsey & Co. report. Europe's dust buster The pending Euro 7 vehicle-emissions regulations include a significant new sustainability wrinkle: first-ever restrictions for PM emissions from brakes. E-fueling for the future The development of carbon-neutral e-fuels enjoyed a major boost from European regulators, but production cost and scale remain issues. Fuels to transition the global legacy fleet The EV bandwagon has obscured potential solutions for decarbon-izing the enormous global ICE legacy fleet.
Magazine

Automotive Engineering: February 2023

2023-02-02
Time for hydrogen No longer '20 years in the future,' hydrogen and fuel cells are a vital, high-growth solution for carbon reduction across the transportation and other industry sectors. Quicker pathways to reduce transportation's climate impact Reducing U.S. vehicle emissions will require policies that support a variety of alternatives to fossil-fuel-burning, non-hybrid vehicles. 'Perfect' should not be the enemy of 'good.' BMW reapproaches hydrogen Top engineers in Munich talk about the vital role of H2 fuel cells in the climate crusade as iX5 pilot-fleet production begins.
Magazine

Automotive Engineering: October 2022

2022-10-01
Closing the loop on EV battery recycling Recycling battery materials is vital to the electric-vehicle future, but the way forward faces a host of hurdles. Unzipping the future of sustainable electronics In2Tec brings an innovative solution to the global e-waste problem. Keeping your silicon cool A Parker Chomerics expert shares real-world solutions for the heat-dissipation challenges in onboard electronics.
Magazine

Automotive Engineering: September 2022

2022-09-01
Chattanooga Power Haus Volkswagen sprints forward in the EV race by integrating battery test, production and EV assembly in the U.S. A materials lesson in Civics Honda's Indiana-based project leader shares insights on meeting all-new product challenges with the launch clock ticking - during COVID. From emissions tech to EV electronics Eberspaecher's Electronics unit is enabling big growth in EV and AV business.
Magazine

Automotive Engineering: May 2022

2022-05-01
Honda airs it out Honda's aerodynamic and NVH development gets a breath of fresh air from its first full-scale wind tunnel in North America. Two-wheeled tech: The latest in motorcycle applications Drawing heavily from automotive advances, the latest in connectivity, safety and convenience are infiltrating the moto world. Nobium: magic metal for battery anodes? Increased cell capacity and rapid recharging in thermal extremes are potential benefits of electrode chemistries fortified by the humble element Nb. Editorial Reconsidering hybrids Supplier Eye Preparing for a lumpy EV transition SAE WCX 2022: ICE won't melt amid shift to EVs ICE life-extension: searching for more solutions Stellantis' Hurricane is coming Bringing back the hot hatch: 2023 Toyota GR Corolla 2022 Jeep Grand Cherokee plugs in Q&A Eunjoo Hopkins, vehicle synthesis manager for the 2022 Jeep Grand Cherokee 4xe, talks about meeting vehicle-integration "science goals" for the hybridized 2022 Grand Cherokee.
Magazine

Automotive Engineering: July/August 2021

2021-07-29
Making the case for in-wheel motors IWMs can improve EV efficiency, dynamics, safety, and manufacturability - when unsprung mass is addressed in their design. 3D printing scales-up Constant innovation in machine design, compatible materials and design software is leading additive manufacturing from the prototype shop to the production floor. Boosting patents during the pandemic Nissan's North American researchers set a company record for their patent output during the first year of the pandemic. Two teams revealed how they kept the IP on track.
Magazine

Automotive Engineering: June 2021

2021-06-03
Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.
Magazine

Automotive Engineering: April 2021

2021-04-01
Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.
Magazine

Automotive Engineering: January/February 2021

2021-01-28
Gearing EVs for greater efficiency Ingear, an innovative 2-speed transmission born in Canada, aims to unlock electric-vehicle performance and efficiency. Built-in Google vehicle apps arrive Android Automotive OS opens the door, cautiously, for third-party developers. Riding on air: Activated carbon aims at autos An old piece of science is set to bring new applications across the mobility spectrum. Allison builds a testing powerhouse Allison Transmission's new Vehicle Environmental Test center in Indianapolis is open for business for external and in-house customers alike. The VET has everything vehicle development teams need to improve testing efficiencies. Editorial The EVs are coming. Now what?
Magazine

Automotive Engineering: November/December 2020

2020-11-26
Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf
Magazine

Automotive Engineering: January 2019

2019-01-08
Pickup shocker With the R1T, Rivian emerges as the startup most likely to build the electric vehicle all of America will want to own. Plastics spur tech innovations The SPE Innovation Awards recognize vehicle OEMs and their supply chains for novel material developments and applications. A lesson in Multiphysics OEM engineers reveal how new software from Comsol improved their modeling and analysis of EV battery performance and audio-system sound quality. Heat pumps-expensive but worth it? They add 50% to the cost of the Jaguar I-Pace climate-control system, but improved designs are indicating the cost can be recovered-whether for a Jag or an electric school bus.
Magazine

Automotive Engineering: October 2018

2018-10-04
Transforming Tenneco From new-tech suspensions to curb motion sickness, to composite exhausts, Dr. Ben Patel's engineers are innovating toward the electrified, automated-driving future. The electric future-Audi-style The first-ever electric vehicle from Audi, the e-tron, is production-ready and as expected, impressively engineered. Dual-volute salute! BorgWarner's new twist in turbocharging helps GM's new L3B gasoline four deliver V6-beating power and torque, with diesel-like fuel efficiency, in full-size pickup trucks.
Magazine

MOMENTUM: OCTOBER 2018

2018-10-01
Meeting the challenge The AutoDrive Challenge team from Texas A&M overcame its own challenged to place second in SAE's newest Collegiate Design Series competition. Record-breaker Penn State Behrend surpasses 3,0900 miles per gallon at SAE Supermileage competition. The measure of success An all-seniors team at LSU extended the school's string of strong performances in the 2018 SAE Aero Design West competition.
Magazine

Automotive Engineering: September 2018

2018-09-01
Engineering at the crossroads As the industry pivots to automated/connected vehicles, new research and initiatives are guiding SAE to develop training and education programs to help working engineers and students succeed. Opel's revamped engineering mission Now part of France's PSA Group, engineering remains Opel's core-with an interesting new options list.
Magazine

Autonomous Vehicle Engineering: August 2018

2018-08-02
Editorial V2Reality Blockchain Unchained! The weird world of cryptocurrency exists because of the intense mathematics of blockchain technology. The mobility sector is looking beyond Bitcoin to put blockchain to work in potentially game-changing ways. Are Blockchain and 'Smart Contracts' the Secure Future? Legal risk and reward of blockchain and smart contracts as a prescription for automotive applications Software Building Blocks for AV Systems Elektrobit's unique software framework is designed to smooth development of automated driving functions. Cyber Security Goes Upstream The first cloud-based solution for connected vehicles was born in Israel and is now pilot testing at global OEMs. Electronic Architectures Get Smart Upgradable, scalable and powerful new architectures will help enable data-hungry connected, autonomous vehicles. Aptiv's VP of Mobility Architecture explains.
Magazine

Automotive Engineering: May 2018

2018-05-03
Testing for cold-climate comfort AE goes way north to the Arctic Circle for an inside look at Hyundai's winter testing of the new Nexo FCV and Kona EV and their unique and critical HVAC systems. Innovation more than skin deep A new wave of engineered plastics are delivering structural, mass-reducing, and aesthetic benefits for new vehicle applications. A secret weapon for roof-crush testing Before you crush that bus or racecar chassis, find out how engineers at CAPE are optimizing test-rig performance. Editorial: Tesla's Model 3 is two very different cars SAE Standards News A hive of activity Supplier Eye Why aren't there more unibody pickups?
Magazine

Automotive Engineering: April 2018

2018-04-01
Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Steering toward lower NVH Systems-based analysis at Saint-Gobain shows how a small part can make a big difference to steering, and to overall vehicle quality. Not dead yet: The resilient ICE looks to 2050 The mobility industry will need to keep evolving the combustion engine for many years, says Dr. John Heywood. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.
Magazine

Automotive Engineering: March 2018

2018-03-08
Truck Tech War! Ford, GM, and Ram arm their profit-pumping half-ton pickups for the 2020s' efficiency battle. Mobility mecca: WCX 2018 Provocative thought leaders, emerging disruptors, and the industry's best networking and career guidance all under one big roof: the 2018 SAE World Congress Experience is coming April 10-12. Mercedes adopts Harman UX for A-Class The 'smart' architecture is capable of OTA updates and features more-accurate voice recognition. Spark of genius Mazda's Skyactiv-X-the nexus of gasoline and diesel tech-remains on track for 2019 production. We test-drive recent prototypes to check development status. Taking aim at the drowsy-driver threat Hyundai Mobis is leveraging Level 4 tech to move 'departed' drivers safely off the road. Editorial: Fear and loathing on the path to Level 4 driving Supplier Eye Variability, risk and the value stream The Navigator How will automated vehicles deal with potholes?
Magazine

Automotive Engineering: January 2018

2018-01-01
Level Zero hero Jeep's iconic Wrangler is all-new-and unapologetically analog. Fusing sensors for the automated-driving future Complex processing architectures, faster networks and even more sophisticated software are vital for 100% accurate Level 4 and 5 systems. Who wants Afreecar? One billion people globally survive on less than $2/day but desperately need personal mobility and electric power. One of the auto industry's most creative minds offers what could be a unique and sustainable solution. Dana opens new chapter on CVTs A dedicated development center is hustling the unique VariGlide "spherical traction drive" toward 2020 production. Plastics key to mobility innovations The 2017 SPE Innovation Awards highlight the design, engineering and materials-science collaborations between vehicle OEMs and their tier suppliers.
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