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Diesel Engine Noise Control Web Course RePlay

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This web course provides an in-depth overview of diesel engine noise including combustion and mechanical noise sources. In addition, the instructor will discuss a system approach to automotive integration including combining sub-systems and components to achieve overall vehicle noise and vibration goals.

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Metals Bundle

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Almost 75% of all elements are metals. Metals can be classified as either ferrous or non-ferrous and generally conduct electricity and heat well. Most metals are malleable and ductile and are, in general, heavier than other elemental substances. The following six eLearning courses are included in the Materials bundle. Each course is approximately one-hour in duration. See topics/outline for additional details. Introduction to Metals, Ferrous Metals, Nonferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel Exotic Alloys

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Aluminum Metallurgy

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There are a wide variety of wrought aluminum alloys, each developed to provide specific properties. Getting the strength participants need in an aluminum alloy requires knowledge of the effects of alloy composition, cold-working, and heat treating on aluminum metallurgy and properties. A good understanding of how aluminum alloys behave and what can be done to modify their properties is critical for being more productive and profitable. The course takes about one hour to complete and consists of one module and a final exam. Also, quizzes and problems provide participants opportunities to apply the concepts taught.

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Metallurgy of Steel: Principles

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Getting the strength and hardness you need in your steel requires knowledge of the effects of alloy composition and heat treating on steel properties. With knowledge of steel metallurgy you’ll be better able to: Select the most appropriate alloy and heat treating process for your application Evaluate suppliers Develop manufacturing processes Solve quality problems A good understanding of what can be done to modify the properties of steel is critical for being more productive and profitable.

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Ferrous Metals Bundle: Steel and Cast Iron

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Ferrous metals contain iron and are prized for their tensile strength and durability. Most are magnetic and contain a high carbon content which generally makes them, with the exception of wrought iron and stainless steel, vulnerable to rust. The following seven eLearning courses are included in the Ferrous Materials Bundle: Steel and Cast Iron. Each course is approximately one-hour in duration. Modules include: Introduction to Physical Properties, Introduction to Mechanical Properties, Introduction to Metals, Hardness Testing, Ferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel.

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FEA Beyond Basics: Thermal Analysis Web Course RePlay

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Finite Element Analysis (FEA) is a powerful and well recognized tool used in the analysis of heat transfer problems. However, FEA can only analyze solid bodies and, by necessity thermal analysis with FEA is limited to conductive heat transfer. The other two types of heat transfer: convection and radiation must by approximated by boundary conditions. Modeling all three mechanisms of heat transfer without arbitrary assumption requires a combined use of FEA and Computational Fluid Dynamics (CFD).

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Additive Manufacturing Bundle

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Many companies are starting to recognize the benefits additive manufacturing (AM) offers in terms of speed, simplicity, reliability, and cost. Additive manufacturing is a process in which a three-dimensional computer model design s built into a physical object by joining thin layers of material. AM is a versatile field that encompasses a variety of methods, materials, and applications. The one-hour courses in this bundle explain the fundamental concepts of additive manufacturing, including the main principles behind AM and the safety precautions to take during the process.

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Out-Innovate the Competition

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Well-intentioned leaders, in their attempts to boost innovation, are inadvertently destroying it. Based on Stephen Shapiro’s bestselling book, Best Practices are Stupid: Ways to Out-Innovate the Competition, this online learning experience offers counterintuitive yet proven strategies for boosting innovation and making it a repeatable, sustainable, and profitable process. He teaches that innovation isn't just about generating occasional new ideas; it's about staying consistently one step ahead of the competition.

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Battery Management Connection and Control

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Introduction to Power Electronic Converters: In this course, you will learn why we need power converters. We will discuss the basic principles of power conversion and you will receive a brief overview of the various types of power converters. You will learn how to recognize different voltage, current, and power levels, as well as the AC or DC character of electrical power, through examples of common, present-day electrical applications. Power conversion and efficiency in battery systems: In this course, you will be taken into the lab to get acquainted with power conversion principles and efficiency measurements.

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Materials to Electrodes

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This course provides a deep yet simple explanation of the operational principles of a rechargeable battery. The course spotlights the importance and discusses the fundamentals of the ‘electrochemical cell’ which is the heart of any battery system independent of the storage size. A direct link is set forth between the chemical nature of the cell components and the storage properties of interest such as ‘electromotive force’ and gravimetric & volumetric capacities. Specific attention is directed towards lithium-ion batteries by presenting more details about the materials of choice for the anode/cathode together with their synthesis methods.

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Power Convertors and Efficiency in Battery Applications

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Introduction to Power Electronic Converters: In this course, you will learn why we need power converters. We will discuss the basic principles of power conversion and you will receive a brief overview of the various types of power converters. You will learn how to recognize different voltage, current, and power levels, as well as the AC or DC character of electrical power, through examples of common, present-day electrical applications. Power conversion and efficiency in battery systems: In this course, you will be taken into the lab to get acquainted with power conversion principles and efficiency measurements.

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Understanding Energy Storage: The Battery Revolution

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This course discusses energy storage technologies, such as batteries, and how they affect the future of the transportation and power sectors. Specifically, it will explore why energy storage is important and how the battery revolution is already underway. The course will also examine the benefits of using battery energy storage for industrial products – underground mining – and mobility. The course mostly focuses on lithium-ion batteries.

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Energy Systems Integration: The Future of Transport

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This course provides an understanding on how the future transportation sector will impact the energy system both by putting stress on the electricity grid and by delivering valuable new services to the grid. Participants learn to make a realistic estimation of when our mobility system could go electric and which obstacles need to be tackled first.

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Battery Storage Opportunities and Uses

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This course explores the potential role and position of battery storage in the future European electricity industry, by shedding light on different applications of battery storage. For each of the four main applications of grid-scale, behind-the-meter, off-grid and mobility, you will learn about the most promising services of battery storage in the electricity system that has a large share of renewable electricity. You will discover why the development and deployment of battery storage has been slow, despite it being a promising solution, but also why the time has come for the electricity industry to make smart battery choices.

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Battery Storage and the Energy Transition

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The energy system: present and future: In this course you will be introduced you to the current and future energy system as we make our way towards a zero-emission society and discuss the challenges and opportunities arising from this shift in energy sources focus. Importance of energy storage: In this course, you will get to know the different energy storage alternatives,  and learn why energy storage is important for our future. We will watch interviews and lessons on the burning topic of energy storage, the need for flexibility, and look at different storage alternatives based on time and power scales.

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Energy Storage: The Battery Revolution

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Importance of energy storage: In this course, you will get to know the different energy storage alternatives, and learn why energy storage is important for our future. We will watch interviews and lessons on the burning topic of energy storage, the need for flexibility, and take a look at different storage alternatives based on time and power scales. We will also discuss what are key considerations when working with energy storage projects. Finally, we will discuss future projections for the energy storage market.

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Battery Storage Value Chain

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Battery Storage Raw Materials and Supply Chain: In this course we will focus on the key and critical battery raw materials. We will also take a closer look at the processes of extracting lithium for batteries and consider both the environmental and economic limitations of the industry. You will also take a deep dive into the battery cell and will acquire insights into the manufacturing process of batteries. From Materials to Battery Cells: In this course we will go deeper and explore each of the steps required for turning materials into battery cells in more detail.

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Electrodes to Cells

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This course explains how a lithium-ion cell can be designed, sized, and produced for a specific capacity and energy. The key steps in the selection and production of the main components of the cell, i.e. electrodes, separator, and electrolyte, are discussed. The slurry formulation, mixing, coating, drying, calendaring, cutting, stacking, electrolyte formulation/injection, sealing/packing, and formation cycles are detailed both in terms of machineries and the processing parameters.

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Battery Management Systems

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In this course, you will learn why a Battery Management System (BMS) is needed for different battery technologies and look at several possible configurations. You will also learn about the communication means and advanced features of the BMS, which provide more information about the state of the battery system and guarantee that it is used optimally.

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Adhesives Bundle

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Manufacturers increasingly rely on adhesives to assemble a variety of products, such as cars, computers, furniture, and toys. An adhesive is a substance used to join two or more materials. Adhesive bonding is the process of placing an adhesive between two surfaces, or substrates, and allowing it to harden, or cure. Structural adhesives are most commonly used in adhesive bonding, since they can easily withstand heavy loads. Epoxies, anaerobics, acrylics, silicones, urethanes, and cyanoacrylates are commonly used structural adhesives. These courses explain the fundamental concepts of adhesive bonding as they apply to product assembly.