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3D, no waiting! Two companies' latest techniques take additive manufacturing to the next level. Reducing the battery materials supply risk "Adjacent" strategies such as improving vehicle efficiency and advancing promising chemistries can mitigate the risks associated with today's favored battery materials. A formula for real-world experience Student engineers soak up the lessons from an army of auto-industry and racing volunteers at Formula SAE Michigan. Editorial It's about more than a connector Supplier Eye The New Wild West SAE to standardize Tesla's NACS charging connector Report: Suppliers need more info sooner on OEM EV plans Mazda again producing rotary engines Toyota to build new battery lab in Michigan New Lexus SUVs: GX for show, TX for dough? VW introduces seminal ID.Buzz in three-row layout Spotlight: 3D Printing/Additive Manufacturing Equipment & Software

Finding solutions for Sustainable Mobility SAE created its SMS team to help industry rethink itself as part of the new industrial revolution and the EV transition within it. Debarbonizing the EV battery supply chain Altering manufacturing processes and using a much higher percentage of low emission energy can help the battery industry get greener rapidly, according to a new McKinsey & Co. report. Europe's dust buster The pending Euro 7 vehicle-emissions regulations include a significant new sustainability wrinkle: first-ever restrictions for PM emissions from brakes. E-fueling for the future The development of carbon-neutral e-fuels enjoyed a major boost from European regulators, but production cost and scale remain issues. Fuels to transition the global legacy fleet The EV bandwagon has obscured potential solutions for decarbon-izing the enormous global ICE legacy fleet.

Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.

eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride

R1T Exposed! A comprehensive teardown of Rivian's pioneering electric pickup reveals praiseworthy build quality, innovative thinking…and some lapses in manufacturability. EVs drive NVH materials innovation Skateboard platforms, high-frequency motor noise push lower dB thresholds and new countermeasure solutions. Optimizing design for additive manufacturing Avoiding the pitfalls of 3D printing requires knowing the process limitations - and how to work around them. An expert at a leading AM specialist shares insights on getting it right. Real-time processors help drive the zonal E/E revolution With its new generation of software-compatible processors, NXP aims to accelerate systems consolidation and performance.

Supplier Eye Inflation ignites another supplier squeeze Toyota reinvesting in collaborative safety research SAE and NREL partner to strengthen EV-charging cybersecurity Expanding the 'bubble' of cabin acoustics 2022 Ford F-150 Lightning redefines the pickup paradigm GM's Hummer EV is like nothing else

High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.

No shortage of challenges Supply chain struggles join perennial challenges for Cummins' off-highway business, namely meeting shifting global emissions standards and satisfying emerging technology trends. Batteries not the only route to EV efficiency Allison CTO stresses efficiency and safety of propulsion units also are critical to reducing cost, improving performance and ultimately winning over customers. Batteries go underground A Saft expert evaluates various Li-ion chemistries and strategies - battery swapping vs. fast charging - for electric mining vehicles. Platooning: an evolving pathway to full autonomy Human-guided convoys can provide real-world benefits sooner than individual driverless trucks, but safety and operational issues still need to be resolved to optimize platoon configurations. Supplier Directory Complete listing of industry suppliers categorized by technology area.

Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf

The Role of Autonomous Unmanned Ground Vehicle Technologies in Defense Applications Information Warfare - Staying Protected at the Edge Designing Connectivity Solutions for an Electric Aircraft Future Redesigning the Systems Engineering Process to Speed Development of E-Propulsion Aircraft Four RF Technology Trends You Need to Know for Satellite Communication Device Design Manufacturer Reduces Risk and Improves Quality of Military Radar Receivers Instrumentation for Fabrication and Testing of High-Speed Single-Rotor and Compound-Rotor Systems Precision data acquisition is required to generate a comprehensive set of measurements of the blade surface pressures, pitch link loads, hub loads, rotor wakes and performance of high-speed single-rotor and compound-rotor systems to support the development of next-generation rotorcraft.

Editorial The consolidation plot thickens The Navigator As the world turns to C-V2X, Europe picks WiFi Complexity of Autonomous-Systems Simulation, Validation Soars to the Clouds Scalable, cloud-based architectures are gaining greater acceptance for simulating and testing the myriad development aspects of automated driving. Connectivity Solutions for AVs The promises of fully connected autonomous vehicles are great, but so are the challenges. What M&E Can Teach the AV Industry About Data Media & entertainment offers important learnings on data retention, management, scalability and security. The Rodney Dangerfield of Automated-Driving Sensors Radar and lidar get all the attention, but Inertial Measurement Units are the backbone of sensor fusion. Suppliers are scrambling to make IMUs more accurate-and much less expensive. The Sense-itive Side of Autonomous Vehicles BASF is exploring how specific materials-and even paint colors and finishes-can improve the capabilities of AV sensors.

Editorial AVs, data and 'surveillance capitalism' SAE AV Activities SAE launches Office of Automation The Navigator Lessons from the 737 Max-8 debacle Scorecard Waymo, GM and Ford pegged as autonomous leaders Designs to Dye for: Autonomy's New-Materials Revolution From pineapples to bacteria, Envisage's research is focused on new-mobility's 'inside' story. Dining on Data Processing, in real-time, the enormous data stream that's flowing through AVs is increasingly the job of NVIDIA's mighty GPUs. Danny Shapiro relishes the feast. New Performance Metrics for Lidar Frame-rate measurement is so yesterday.

Editorial It's more than just a magazine The Navigator Needed: a step beyond STEM SAE AV Activities A listing of SAE International's autonomous vehicle-related offerings across the organization. Autonomy for the Masses Ford Autonomous Vehicles LLC aims to do for AVs what the Model T did for just about everyone. CEO Sherif Marakby explains. Speeding Thermal Analysis for Autonomous EVs Solving thermal challenges is vital to AEV development. Siemens PLM's new Simcenter integrated simulation package offers a high-fidelity, easy-to-use solution. New Mobility's Mega-Mappers Most believe ultrahigh-definition mapping is crucial to make high-level automated driving possible. Developing these maps is a huge undertaking-one that's enjoying a massive investment of money and talent. From a Blip to a Boom Automotive radar rides the 77-GHz technology wave toward greater capability and vehicle safety.

Roadmap for future Indian passenger drone sector Internet of Vehicles: connected vehicles & data - driven solutions Development and verification of electronic braking system ECU software for commercial vehicle Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Spark of genius Mazda's Skyactiv-X-the nexus of gasoline and diesel tech-remains on track for 2019 production. We test-drive recent prototypes to check development status. Plain bearings for aerospace applications

Rockets re-engineered-a step further into the cosmos Powertrain design for reliability Ice breaker Mazda's Skyactiv-X beats the big companies to market with a promising new engine that marries Otto and Diesel attributes. Advances for off-highway engine design As manufacturers continue to drive out cost and meet a worldwide patchwork of regulatory frameworks, the tools for developing those engines are advancing. From showcase prototypes to advanced analytical techniques, suppliers are helping the cause. Aeroacoustic simulation delivers breakthroughs in aircraft noise reduction Autonomy testing: Simulation to the rescue Autonomous technology development injects new rigors on vehicle-development testing.

New vision @ Gentex Creating a vital ADAS partner through home-grown R&D and manufacturing in (of all places) western Michigan. Positioning for hybrid growth BorgWarner "modularizes" to provide OEMs optimal electrified-driveline flexibility. Editorial: Beleaguered diesel could use a break-or a breakthrough SAE Standards News Kickoff to begin testing program to validate SAE J2954 wireless charging Recommended Practice Supplier Eye Will you be an active participant or passive bystander? The Navigator For future vehicles, communication equals trust Tenneco readies new semi-active digital suspension for 2020 New 90-degree turbo V6 leads Audi's hybridization blitz GKN using modular control algorithms for added systems integration U of M students engineer new autonomous shuttle system Jaguar's 2018 E-Pace shares Land Rover bones Ford pumps powertrains for 2018 F-150 2018 Subaru Crosstrek moves to new global platform Nissan's Ponz Pandikithura on EV lifecycle value

Executive Viewpoints Industry leaders offer their insights on the state of the heavy-duty on- and off-highway industries in this annual series of opinion pieces. The executives share their views on the most pressing technologies and trends shaping their business and the industry moving forward. Alternative power and connectivity top of mind Using power dense flywheel hybrid technology to cut fuel consumption of OH equipment IoT connections transform manufacturing, vehicle validation Annual Product Guide Supplier Directory Complete listing of industry suppliers categorized by technology area.

Tackling NVH one dB per day New tools and technologies are helping engineers reduce vehicle Noise, Vibration and Harshness. Artificial intelligence becomes a reality Automakers could be among the leaders in deploying AI in free-standing, high-reliability environments. But developers must determine how to mitigate undesirable side-effects. Lidar: autonomy's mission-critical component Automated-driving capability likely won't happen without Lidar. But what technology-and at what price? Formula One goes longer, lower, wider for 2017 New rules make the cars faster and more aggressive-looking, with a wider track, wider tires and bigger wings. Editorial: Core Ford, New Ford...OneFord? SAE Standards News Seeking a common language for vehicle automation Supplier Eye Are you innovating for NVH?

Innovations for lightweighting Tough fuel-economy bogies for 2021 and beyond are driving new approaches to materials use, as seen in these case studies. Axellent progress AAM's new Quantum drive-axle technology is a leap forward in lightweight, efficient driveline systems aimed at 2020 and beyond. Low-temperature combustion ready for prime time? At SAE's High-Efficiency IC Engines Symposium, Delphi said its new, third-generation GDCI is promising, but even LTC proponents admit that challenges remain. More automation for ECU testing The latest fault-insertion tests enable engineers to run more test cases in less time.

Thought leadership at WCX17 Lucid Motors' David Moseley: EV or ICE, "It is all physics" New eye on the road One of the industry's hottest tech suppliers is blazing the autonomy trail by crowd-sourcing safe routes and using AI to learn to negotiate the road. Mobileye's co-founder and CTO explains. Hard, slick and ready to roll A tough, self-renewing catalyst coating developed at Argonne National Laboratory provides unprecedented friction and wear protection for vehicle powertrains, the inventors claim. Sensor ICs, semiconductors and safety To achieve ISO 26262 compliance, engineering practices must be taken to a higher level. The following insights may prove valuable for getting there. New VCR targets 40% BTE Variable-compression ratio with VVA from France's MCE-5.