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3D, no waiting! Two companies' latest techniques take additive manufacturing to the next level. Reducing the battery materials supply risk "Adjacent" strategies such as improving vehicle efficiency and advancing promising chemistries can mitigate the risks associated with today's favored battery materials. A formula for real-world experience Student engineers soak up the lessons from an army of auto-industry and racing volunteers at Formula SAE Michigan. Editorial It's about more than a connector Supplier Eye The New Wild West SAE to standardize Tesla's NACS charging connector Report: Suppliers need more info sooner on OEM EV plans Mazda again producing rotary engines Toyota to build new battery lab in Michigan New Lexus SUVs: GX for show, TX for dough? VW introduces seminal ID.Buzz in three-row layout Spotlight: 3D Printing/Additive Manufacturing Equipment & Software

SAE Standards News VS committees fully engaged on cybersecurity. Honda's new 10-speed is a slick shifter SAE Level 3 'hand off' challenging AI researchers Lightweight door module aims to trim vehicle weight Exclusive first drive: Torotrak's V-Charge technology New 10-speed auto delights in 2017 Ford F-150 Power and more underscore 2018 Toyota Camry I.D.

Global Viewpoints The latest strategies are investigated for vehicle development by automakers and major suppliers. Sports cars embrace array of green technology IMSA Tudor United SportsCar Championship promotes a variety of green technologies to link racing to the road. More gears, more challenges Many strategies, as well as key software and hardware aspects related to controllers, networks, sensors, and actuators, must be considered to keep automatic transmissions shifting smoothly as more gears are added to improve fuel economy. Advancing structural composites Industry experts address the opportunities and challenges involved with moving toward composite-intensive vehicles, including Nissan's effort to produce a high-volume, fully recyclable composite liftgate with low metal content.

R1T Exposed! A comprehensive teardown of Rivian's pioneering electric pickup reveals praiseworthy build quality, innovative thinking…and some lapses in manufacturability. EVs drive NVH materials innovation Skateboard platforms, high-frequency motor noise push lower dB thresholds and new countermeasure solutions. Optimizing design for additive manufacturing Avoiding the pitfalls of 3D printing requires knowing the process limitations - and how to work around them. An expert at a leading AM specialist shares insights on getting it right. Real-time processors help drive the zonal E/E revolution With its new generation of software-compatible processors, NXP aims to accelerate systems consolidation and performance.

Supplier Eye Inflation ignites another supplier squeeze Toyota reinvesting in collaborative safety research SAE and NREL partner to strengthen EV-charging cybersecurity Expanding the 'bubble' of cabin acoustics 2022 Ford F-150 Lightning redefines the pickup paradigm GM's Hummer EV is like nothing else

Thought leadership at WCX17 Lucid Motors' David Moseley: EV or ICE, "It is all physics" New eye on the road One of the industry's hottest tech suppliers is blazing the autonomy trail by crowd-sourcing safe routes and using AI to learn to negotiate the road. Mobileye's co-founder and CTO explains. Hard, slick and ready to roll A tough, self-renewing catalyst coating developed at Argonne National Laboratory provides unprecedented friction and wear protection for vehicle powertrains, the inventors claim. Sensor ICs, semiconductors and safety To achieve ISO 26262 compliance, engineering practices must be taken to a higher level. The following insights may prove valuable for getting there. New VCR targets 40% BTE Variable-compression ratio with VVA from France's MCE-5.

New dawn at Honda R&D President Yoshiyuki Matsumoto aims to invigorate Honda's technology and product-development organization with 'full soul.' Automated driving meets regulation: NHTSA and the next 50 years The challenges and opportunities on the road to 'zero deaths' demand a new level of federal automotive safety technical standards, and a new safety-defect reporting and recall system. NHTSA and the U.S. Congress must act boldly and quickly to make it happen. Autonomous driving meets regulation: Hands off, eyes off, brain off Euro NCAP'S president warns that without coherent policies, the growing availability of automated technologies may result in piecemeal technology development-and unintentional consequences. Designer yin meets engineer yang Efficient and effective vehicle development means even closer collaboration between the two former sparring partners.

Finding solutions for Sustainable Mobility SAE created its SMS team to help industry rethink itself as part of the new industrial revolution and the EV transition within it. Debarbonizing the EV battery supply chain Altering manufacturing processes and using a much higher percentage of low emission energy can help the battery industry get greener rapidly, according to a new McKinsey & Co. report. Europe's dust buster The pending Euro 7 vehicle-emissions regulations include a significant new sustainability wrinkle: first-ever restrictions for PM emissions from brakes. E-fueling for the future The development of carbon-neutral e-fuels enjoyed a major boost from European regulators, but production cost and scale remain issues. Fuels to transition the global legacy fleet The EV bandwagon has obscured potential solutions for decarbon-izing the enormous global ICE legacy fleet.

Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf

High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.

Editorial The consolidation plot thickens The Navigator As the world turns to C-V2X, Europe picks WiFi Complexity of Autonomous-Systems Simulation, Validation Soars to the Clouds Scalable, cloud-based architectures are gaining greater acceptance for simulating and testing the myriad development aspects of automated driving. Connectivity Solutions for AVs The promises of fully connected autonomous vehicles are great, but so are the challenges. What M&E Can Teach the AV Industry About Data Media & entertainment offers important learnings on data retention, management, scalability and security. The Rodney Dangerfield of Automated-Driving Sensors Radar and lidar get all the attention, but Inertial Measurement Units are the backbone of sensor fusion. Suppliers are scrambling to make IMUs more accurate-and much less expensive. The Sense-itive Side of Autonomous Vehicles BASF is exploring how specific materials-and even paint colors and finishes-can improve the capabilities of AV sensors.

Editorial It's more than just a magazine The Navigator Needed: a step beyond STEM SAE AV Activities A listing of SAE International's autonomous vehicle-related offerings across the organization. Autonomy for the Masses Ford Autonomous Vehicles LLC aims to do for AVs what the Model T did for just about everyone. CEO Sherif Marakby explains. Speeding Thermal Analysis for Autonomous EVs Solving thermal challenges is vital to AEV development. Siemens PLM's new Simcenter integrated simulation package offers a high-fidelity, easy-to-use solution. New Mobility's Mega-Mappers Most believe ultrahigh-definition mapping is crucial to make high-level automated driving possible. Developing these maps is a huge undertaking-one that's enjoying a massive investment of money and talent. From a Blip to a Boom Automotive radar rides the 77-GHz technology wave toward greater capability and vehicle safety.

Editorial AVs, data and 'surveillance capitalism' SAE AV Activities SAE launches Office of Automation The Navigator Lessons from the 737 Max-8 debacle Scorecard Waymo, GM and Ford pegged as autonomous leaders Designs to Dye for: Autonomy's New-Materials Revolution From pineapples to bacteria, Envisage's research is focused on new-mobility's 'inside' story. Dining on Data Processing, in real-time, the enormous data stream that's flowing through AVs is increasingly the job of NVIDIA's mighty GPUs. Danny Shapiro relishes the feast. New Performance Metrics for Lidar Frame-rate measurement is so yesterday.

In this paper, we outline past, present and future applications of automotive security for engine ECUs. Electronic immobilizers and anti-tuning countermeasures have been used for several years. Recently, OEMs and suppliers are facing more and more powerful attackers, and as a result, have introduced stronger countermeasures based on hardware security. Finally, with the advent of connected cars, it is expected that many things that currently require a physical connection will be done remotely in a near future. This includes remote diagnostics, reprogramming and engine calibration.

With the increased need for cybersecurity in automotive systems due to the development of more advanced technologies and corresponding increased threat vectors, coupled with the upcoming International Organization for Standardization and the Society for Automotive Engineers (ISO/SAE) 21434 cybersecurity standard for automotive systems and cybersecurity regulations in The United Nations Economic Commission for Europe World Forum for Harmonization of Vehicle Regulations (UNECE WP.29), it is becoming increasingly important for auto manufacturers and suppliers to have a clear and common understanding and agreement of cybersecurity metrics for the development and deployment of vehicles. ...Cybersecurity for automotive systems is challenging, and one of the major challenges is how to measure this specific system property. ...With the increased need for cybersecurity in automotive systems due to the development of more advanced technologies and corresponding increased threat vectors, coupled with the upcoming International Organization for Standardization and the Society for Automotive Engineers (ISO/SAE) 21434 cybersecurity standard for automotive systems and cybersecurity regulations in The United Nations Economic Commission for Europe World Forum for Harmonization of Vehicle Regulations (UNECE WP.29), it is becoming increasingly important for auto manufacturers and suppliers to have a clear and common understanding and agreement of cybersecurity metrics for the development and deployment of vehicles.

Software vulnerability management is one of the most critical and crucial security techniques, which analyzes the automotive software/firmware across the digital cockpit, ADAS, V2X, etc. domains for vulnerabilities, and provides security patches for the concerned Common Vulnerabilities and Exposures (CVE). The process of automotive SW/FW vulnerability management system between the OEMs and vendors happen through a channel of fixing a certain number of vulnerabilities by 1st tier supplier which needs to be verified in front of OEMs for the fixed number and type of patches in there deliverable SW/FW. The gap of verification between for the fixed patches between the OEMs and 1st tier supplier requires a reliable human independent intelligent technique to have a trustworthiness of verification.

This SAE Recommended Practice establishes a uniform practice for protecting vehicle components from "unauthorized" access through a vehicle data link connector (DLC). The document defines a security system for motor vehicle and tool manufacturers. It will provide flexibility to tailor systems to the security needs of the vehicle manufacturer. The vehicle modules addressed are those that are capable of having solid state memory contents accessed or altered through the data link connector. Improper memory content alteration could potentially damage the electronics or other vehicle modules; risk the vehicle compliance to government legislated requirements; or risk the vehicle manufacturer's security interests. This document does not imply that other security measures are not required nor possible.

This SAE Recommended Practice establishes a uniform practice for protecting vehicle components from "unauthorized" access through a vehicle data link connector (DLC). The document defines a security system for motor vehicle and tool manufacturers. It will provide flexibility to tailor systems to the security needs of the vehicle manufacturer. The vehicle modules addressed are those that are capable of having solid state memory contents accessed or altered through the data link connector. Improper memory content alteration could potentially damage the electronics or other vehicle modules; risk the vehicle compliance to government legislated requirements; or risk the vehicle manufacturer's security interests. This document does not imply that other security measures are not required nor possible.

Access mechanisms to system data and/or control is a primary use case of the hardware protected security environment (hardware protected security environment) during different uses and stages of the system. The hardware protected security environment acts as a gatekeeper for these use cases and not necessarily as the executor of the function. This section is a generalization of such use cases in an attempt to extract common requirements for the hardware protected security environment that enable it to be a gatekeeper. Examples are: Creating a new key fob Re-flashing ECU firmware Reading/exporting PII out of the ECU Using a subscription-based feature Performing some service on an ECU Transferring ownership of the vehicle Some of these examples are discussed later in this section and some have detailed sections of their own. This list is by no means comprehensive.

Additionally, we go beyond the attack vectors listed in UN-R155 - using our own analysis, experience and insights, we explored other attack vectors that will also affect vehicle cybersecurity.