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Training / Education

Vehicle Architecture for Hybrid, Electric, Automated, and Shared Vehicle Design

2024-09-10

Electric and hybrid vehicle engineers and designers are faced with the important issue of how to adequately configure required powertrain system components to achieve needed performance, occupant accommodation, and operational objectives. This course enables participants to fully comprehend vehicle architectural/configurational design requirements to enable efficient structural design, effective packaging of required components, and efficient vehicle performance for shared and autonomous operation. The importance of integrating these design requirements with specific vehicle user needs and expectations will be emphasized.

Training / Education

Fundamentals of Batteries for Mobility Applications

2024-09-09

How are batteries used in the mobility industry? This three-week hybrid course introduces how batteries fit into the energy context and provides the fundamental knowledge and state-of-the-art insights into battery technologies. It will cover the key role of batteries as a tool for energy storage, the main components and parameters that characterize a battery, and the electrochemical phenomena that lie behind battery operation.

Training / Education

Hybrid and Electric Vehicle Engineering Academy

2024-08-05

SAE Engineering Academies provide comprehensive and immersive training experiences, helping new and re-assigned engineers become proficient and productive in a short period of time. The Hybrid and Electric Vehicle Engineering Academy covers hybrid and electric vehicle engineering concepts, theory, and applications relevant to HEV, PHEV, EREV, and BEV for the passenger car industry. While the theory and concepts readily apply to the commercial vehicle industry as well, the examples and applications used will apply primarily to the passenger car industry.

Training / Education

Autonomous Technology in Long-Haul Trucking

2024-07-30

Billions of dollars have been invested in AV trucking. It is no longer a matter of IF, it is a matter of When, Where, Who and How? This will be the most disruptive event to happen in our supply chains in more than 4 decades. Are you ready to help your company usher in the most disruptive technology? This class will help you prepare and understand what you will need to do to become part of the ecosystem. You will learn how to identify what needs to start, stop, and change for you to adopt, integrate, and scale. Join us to learn the answers to key questions like the following: 1)How will maintenance change in the AV trucking ecosystem?

Training / Education

AS13100 and RM13004 Design and Process Failure Mode and Effects Analysis and Control Plans

2024-07-03

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. In the Aerospace Industry there is a focus on Defect Prevention to ensure that quality goals are met. Failure Mode and Effects Analysis (PFMEA) and Control Plan activities are recognized as being one of the most effective, on the journey to Zero Defects. This two-day course is designed to explain the core tools of Design Failure Mode and Effects Analysis (DFMEA), Process Flow Diagrams, Process Failure Mode and Effects Analysis (PFMEA) and Control Plans as described in AS13100 and RM13004.

Training / Education

Introduction to Battery Technology in BEVs, HEVs, and PHEVs

2024-06-20

This course explores the design and performance of battery technologies used in today’s battery-electric vehicles. It focuses on the skills required to define a battery pack design, how battery packs are manufactured, and tests required before entering the market. Participants will leave the course equipped with tools to understand vehicle battery specifications and be able to extract the useful information from the large volume of electric vehicle content published daily. It also defines and analyzes fundamentals of battery operation and performance requirements for HEV, PHEV, EREV and full electric vehicle applications.

Training / Education

Fundamentals of High Voltage xEV, Safety, and PPE

2024-06-20

Do you know what personal protective equipment (PPE), tools, and instruments are needed to keep you safe around high voltage (HV) vehicles? Are you aware of how to protect yourself or your employees when working around high voltage systems and platforms? Safety is paramount when working around any type of high voltage. As electric vehicles (EV) and EV fleets become more prevalent, the critical need for OEMs, suppliers, companies, and organizations to provide comprehensive safety training for teams working with or around xEV systems and platforms increases.

Training / Education

Advanced Applications of Heavy Vehicle EDR Data

2024-06-10

This class will provide the student with the skills, knowledge, and abilities to interpret, analyze and apply HVEDR data in real-world applications. This course has been designed to build on the concepts presented in the SAE course Accessing and Interpreting Heavy Vehicle Event Data Recorders (ID# C1022). Advanced topics will include associating HVEDR data with collision events through timestamps, odometer logs, and data signatures, validating HVEDR speed data using specified vehicle parameters, performing time and distance analyses using HVEDR data, and correlating HVEDR data to physical evidence from the vehicle and roadway.

Training / Education

Introduction to Hybrid and Electric Vehicle Battery Systems

2024-06-04

This course provides an introduction to the concepts of hybrid vehicles, their missions and role of batteries to meet requirements. Battery topics including limitations, trends in hybrid development, customer wants and needs, battery system development timelines, comparison of electrochemistries and safety will be examined. Current offerings, cost factors, pack design considerations and testing will also be reviewed. Participants will perform a battery pack analysis exercise using a real world application.

Training / Education

Design for Manufacture and Assembly (DFM/DFA)

2024-05-16

This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. This course provides both a functional understanding of the principles involved in conducting a Design for Manufacture/Design for Assembly (DFM/DFA) study and the process for implementing a DFM/DFA culture into the organization.

Training / Education

Design for Manufacturing & Assembly (DFM/DFA)

2024-05-13

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes. Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes. In this two-day course, you will not only learn the Boothroyd Dewhurst Method, you will actually apply it to your own product design!

Training / Education

Product Development for AV and EV Reliability

According to NHTSA, there were 932 vehicle recalls in the United States in 2022, affecting approximately 31 million vehicles; 39 electric vehicle recalls affecting more than 1.3 million vehicles, and 56 ADAS recalls affecting more than 4.7 million vehicles. Furthermore, Warranty Week reports that Worldwide Auto Manufacturers allocated a total of $54.7 billion for future warranty repairs or $670 per vehicle sold in 2022. 2023 Consumer Report indicates that Electrical Vehicles have 79% more reliability issues than ICE vehicles.

Training / Education

Understanding Energy Storage: The Battery Revolution

Anytime

This course discusses energy storage technologies, such as batteries, and how they affect the future of the transportation and power sectors. Specifically, it will explore why energy storage is important and how the battery revolution is already underway. The course will also examine the benefits of using battery energy storage for industrial products – underground mining – and mobility. The course mostly focuses on lithium-ion batteries.

Training / Education

Energy Systems Integration: The Future of Transport

Anytime

This course provides an understanding on how the future transportation sector will impact the energy system both by putting stress on the electricity grid and by delivering valuable new services to the grid. Participants learn to make a realistic estimation of when our mobility system could go electric and which obstacles need to be tackled first.

Training / Education

Battery Storage and the Energy Transition

Anytime

The energy system: present and future: In this course you will be introduced you to the current and future energy system as we make our way towards a zero-emission society and discuss the challenges and opportunities arising from this shift in energy sources focus. Importance of energy storage: In this course, you will get to know the different energy storage alternatives,  and learn why energy storage is important for our future. We will watch interviews and lessons on the burning topic of energy storage, the need for flexibility, and look at different storage alternatives based on time and power scales.

Training / Education

Energy Storage: The Battery Revolution

Anytime

Importance of energy storage: In this course, you will get to know the different energy storage alternatives, and learn why energy storage is important for our future. We will watch interviews and lessons on the burning topic of energy storage, the need for flexibility, and take a look at different storage alternatives based on time and power scales. We will also discuss what are key considerations when working with energy storage projects. Finally, we will discuss future projections for the energy storage market.

Training / Education

Battery Storage Basics

Anytime

Introduction to Batteries: In this course, we will discuss how batteries fit into the energy context and explore different perspectives of current battery technologies. Then, we will take a look inside a battery to understand its main components. Finally, you will learn how to classify different battery technologies. Remember to reflect upon the role of batteries as energy storage devices, and how their components can affect the characteristics of each battery technology. Current Battery Technologies: In this course, you will learn about the main properties, advantages and challenges of each battery type.

Training / Education

Battery Storage Value Chain

Anytime

Battery Storage Raw Materials and Supply Chain: In this course we will focus on the key and critical battery raw materials. We will also take a closer look at the processes of extracting lithium for batteries and consider both the environmental and economic limitations of the industry. You will also take a deep dive into the battery cell and will acquire insights into the manufacturing process of batteries. From Materials to Battery Cells: In this course we will go deeper and explore each of the steps required for turning materials into battery cells in more detail.

Training / Education

Electrodes to Cells

Anytime

This course explains how a lithium-ion cell can be designed, sized, and produced for a specific capacity and energy. The key steps in the selection and production of the main components of the cell, i.e. electrodes, separator, and electrolyte, are discussed. The slurry formulation, mixing, coating, drying, calendaring, cutting, stacking, electrolyte formulation/injection, sealing/packing, and formation cycles are detailed both in terms of machineries and the processing parameters.

Training / Education

Battery Management Systems

Anytime

In this course, you will learn why a Battery Management System (BMS) is needed for different battery technologies and look at several possible configurations. You will also learn about the communication means and advanced features of the BMS, which provide more information about the state of the battery system and guarantee that it is used optimally.